Printed Adhesive Tape With Separation Layer For Antifouling And Transfer

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Solution Overview

Problem

Adhesive tapes with print struggle to maintain optimal characteristics for antifouling properties when affixed and used, while also ensuring improved separability from rolls and transferability from ink ribbons.

Innovation Solution

The adhesive tape is designed with a layered structure comprising a tape base layer, an adhesive layer, and a separation layer, where the separation layer includes an olefin resin or acrylic resin separating agent with a long-chain alkyl group, and the transfer layer has specific solubility parameter values to enhance separability and transferability, while maintaining antifouling properties.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a separation layer is provided on the front surface of the tape base layer to prevent dirt and debris sticking, then antifouling properties are improved, but separability between the adhesive layer and separation layer deteriorates

Engineering Contradiction:
Improveantifouling propertiesVSAvoidseparability
Core Design Contradiction:
Object-affected harmful factorsVSEase of operation

Solution Approach 1:

The separation layer is provided only on the front surface side of the tape base layer where antifouling properties are needed, while the adhesive layer maintains its adhesive characteristics on the rear surface. This local application of separation layer achieves antifouling protection without compromising the separability of the adhesive layer from the separation layer during feed-out.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

A specific separation layer material is introduced as an intermediary between the adhesive layer and the front surface. This separation layer acts as a mediator that provides antifouling properties while maintaining controlled adhesion with the adhesive layer, enabling easy separation during feed-out without compromising the adhesive functionality.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Stability of the object's composition

If the adhesive layer is made to adhere strongly to the separation layer for stable roll structure, then structural stability is improved, but separability during feed-out deteriorates

Engineering Contradiction:
Improvestructural stabilityVSAvoidseparability
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The adhesion characteristics between the adhesive layer and separation layer are optimized by controlling the surface properties and material parameters. The separation layer is designed with specific surface energy and chemical composition that provides stable adhesion during roll formation but allows easy separation during feed-out, resolving the contradiction between structural stability and separability.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If the separation layer is made to adhere strongly to the ink ribbon for good transfer, then transferability is improved, but separability during feed-out deteriorates

Engineering Contradiction:
ImprovetransferabilityVSAvoidseparability
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The separation layer is designed with different adhesion characteristics in different regions: strong adhesion to the ink ribbon for good transferability, and controlled adhesion to the adhesive layer for easy separability during feed-out. This local differentiation of surface properties resolves the contradiction between transferability and separability.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively improves separability from the roll and transferability from the ink ribbon, while maintaining antifouling properties when the tape is used, ensuring optimal performance.

Implementation Method 1

a separation layer provided on the other side of the tape base layer in the thickness direction and comprising an olefin resin separating agent or an acrylic resin separating agent having a long-chain alkyl group

Methodology Applied
Scientific EffectLow surface energy of olefin resin or acrylic resin separating agent: Surface Tension

Implementation Method 2

a transferred layer formed on the tape main body by transfer from an ink ribbon

Methodology Applied
Scientific EffectInk transfer:

Data Source

PatentUS9175191B2Adhesive tape with print and adhesive tape roll with print
Publication Date: 2015.11.03 BROTHER KOGYO KK
  • US9175191B2 patent drawing
  • US9175191B2 patent drawing
  • US9175191B2 patent drawing

AI summary

This disclosure discloses an adhesive tape with print, comprising a transferred layer. The transferred layer is formed on a tape main body by transfer from an ink ribbon. In the tape main body, an adhesive layer is disposed on one side of a tape base layer, and a separation layer is provided on the other side of the tape base layer and comprises an olefin resin separating agent or an acrylic resin separating agent. A first layer is formed on a front surface of the other side of the transferred layer and has a solubility parameter value greater than or equal to 7 and less than or equal to 9. A second layer is formed on a front surface of the one side of the transferred layer and has a solubility parameter value greater than or equal to 7 and less than or equal to 9.