Printed Image Test Data Reduction by Pattern Category

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Solution Overview

Problem

The increasing data processing demands due to improved printing speeds and image resolution in printing apparatuses lead to higher hardware requirements and costs, necessitating a reduction in the amount of data processed during image testing.

Innovation Solution

A printing apparatus that includes a printing unit, camera, and image-data output unit capable of reducing data output based on test pattern categories, utilizing luminance data, plain data, low-resolution data, and bit reduction to minimize data processing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If image data is captured at high resolution to improve testing accuracy, then measurement precision is improved, but the amount of data to be processed increases

Engineering Contradiction:
Improvetesting accuracyVSAvoidamount of data
Core Design Contradiction:
Measurement precisionVSQuantity of substance

Solution Approach 1:

The patent segments the image data processing by dividing it into multiple stages: initial full-resolution capture, intermediate processing steps that work on progressively smaller data sets, and final analysis. This allows high-resolution capture for accuracy while reducing the total data volume processed at each stage, directly addressing the contradiction between measurement precision and data quantity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent extracts only the necessary features and data elements from the captured images for testing purposes, rather than processing the entire high-resolution image data set. By taking out only the relevant portions (such as specific pattern regions, color values, or defect areas), the system maintains testing accuracy while significantly reducing the amount of data that needs to be processed.

Inventive Principle:
Principle #2Taking out (Extraction)

2Productivity

If hardware performance is increased to handle larger data volumes, then productivity is improved, but device complexity and cost increase

Engineering Contradiction:
Improveprocessing speedVSAvoidhardware requirements
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent performs preliminary data reduction and preprocessing operations before the main testing and analysis processes. By preparing and reducing the data set in advance (through initial filtering, downsampling non-critical areas, or pre-extracting features), the system reduces the computational burden on subsequent hardware operations, maintaining productivity while avoiding the need for excessively complex high-performance hardware.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS12558890B2Printing apparatus
Publication Date: 2026.02.24 SCREEN HOLDINGS CO LTD
  • US12558890B2 patent drawing
  • US12558890B2 patent drawing
  • US12558890B2 patent drawing

AI summary

There is provided a technology that enables reduction of an amount of data to be processed in testing a printed image printed on a printing medium. A printing apparatus includes a printing unit, a camera, and an image-data output unit. The printing unit is capable of printing plural categories of test patterns on the printing medium. The camera captures an image of a test pattern printed on the printing medium, and outputs acquired image data to the image-data output unit. The image-data output unit reduces an amount of data of the image data output from the camera, in accordance with the category of the test pattern, and outputs acquired image data to a test apparatus.