Battery Charging Parameter Adjustment for Printer Power Sources

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Solution Overview

Problem

Conventional printing apparatuses charge battery power sources using fixed parameters, regardless of the battery's state, leading to inefficient charging and reduced battery life due to varying characteristics among different manufacturers and age deterioration.

Innovation Solution

A printing apparatus with a degradation-degree detector and controller that adjusts charge parameters based on the battery's degradation level, using a power-source connector to connect to an external power source for charging, and storing degradation data to optimize charging conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If fixed charge parameters are used for all batteries, then charging process is simple and fast, but battery deterioration accelerates due to mismatched charging conditions

Engineering Contradiction:
Improvecharging speedVSAvoidbattery useful life
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent applies parameter changes by dynamically adjusting charge parameters (such as charge current, voltage thresholds, and charge termination conditions) based on the detected degradation degree of the battery. As the battery degrades, the system modifies these parameters to reduce stress on the battery, thereby extending its useful life while maintaining acceptable charging speed.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent implements dynamics by transitioning from static, fixed charge parameters to dynamic, adaptive charge parameters that change in response to battery condition. The controller continuously monitors battery degradation and adjusts charging conditions in real-time, making the charging process flexible and responsive to battery state rather than following a predetermined fixed schedule.

Inventive Principle:
Principle #15Dynamics

2Reliability

If charge parameters are customized for each battery condition, then battery useful life is extended, but charging control complexity increases

Engineering Contradiction:
Improvebattery useful lifeVSAvoidcharging control system
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies feedback by implementing a closed-loop charging control system that continuously monitors battery degradation degree and uses this information to adjust charge parameters. The degradation-degree detector provides feedback to the controller, which then modifies charging conditions accordingly, creating a self-regulating system that extends battery life without requiring complex manual intervention.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent implements self-service by enabling the battery charging system to automatically adjust its own operating parameters based on its own degradation state. The system monitors its own battery condition and autonomously modifies charging conditions to optimize its performance and extend its lifespan, reducing the need for external control or complex user intervention.

Inventive Principle:
Principle #25Self-service

3Reliability

If degradation detection and parameter correction are implemented, then battery deterioration is delayed, but device complexity and processing requirements increase

Engineering Contradiction:
Improvebattery deterioration resistanceVSAvoidcontrol processing system
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies mechanics substitution by replacing complex mechanical or manual adjustment mechanisms with electronic detection and control systems. The degradation-degree detector and controller use electronic sensing and signal processing to monitor and adjust charging parameters, substituting simpler electronic systems for more complex mechanical adjustment mechanisms while achieving the same goal of extending battery life.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS11362533B2Printing apparatus
Publication Date: 2022.06.14 BROTHER KOGYO KK
  • US11362533B2 patent drawing
  • US11362533B2 patent drawing
  • US11362533B2 patent drawing

AI summary

A printing apparatus includes: a battery accommodating portion; a conveyor; a printing device; a power-source connector; an electric charger that charges the battery power source from an external power source when the power-source connector is connected to the external power source; and a degradation-degree detector that detects a degradation degree of the battery power source. A controller executes: a charge processing for controlling the electric charger using at least one charge parameter to charge the battery power source; storing data on the degradation degree of the battery power source based on a result of detection of the degradation-degree detector; a determining processing for determining whether a particular determination criterion relating to the degradation degree is satisfied in the stored data; and correcting the at least one charge parameter in accordance with a result of determination in the determining processing.