Printer Battery Exhaustion Threshold Adjustment

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Solution Overview

Problem

Existing battery-powered printers face challenges in accurately determining battery exhaustion without operator input, particularly when using multiple types of batteries, as uniform threshold settings can lead to over-discharge or under-discharge issues due to differing voltage characteristics between primary and secondary batteries.

Innovation Solution

A printer system that automatically adjusts threshold values for battery exhaustion determination based on the type of battery used, employing a voltage detecting device and a control system to switch between threshold settings corresponding to the specific voltage characteristics of primary and secondary batteries, preventing over-discharge and ensuring battery utilization.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a uniform threshold value is set for battery exhaustion determination, then the device can operate with simple control logic, but the battery type cannot be properly accommodated leading to over-discharge or under-discharge issues

Engineering Contradiction:
Improvecontrol logic complexityVSAvoidbattery exhaustion determination accuracy
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent applies parameter changes by switching between different threshold values based on the detected battery type. The control unit changes the threshold parameter from a first threshold (for primary batteries) to a second threshold (for secondary batteries) according to the battery characteristics detected through voltage drop measurements, thereby optimizing exhaustion determination accuracy for each battery type without requiring complex manual configuration

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent implements self-service by enabling the printer to automatically detect battery type and adjust threshold values without operator intervention. The control unit autonomously measures voltage drops during printing operations, identifies whether a primary or secondary battery is installed, and self-adjusts the exhaustion threshold accordingly, eliminating the need for manual battery type input or complex user configuration

Inventive Principle:
Principle #25Self-service

2Duration of action of moving object

If the threshold value is set according to primary battery characteristics, then primary batteries can be fully utilized, but secondary batteries may be over-discharged

Engineering Contradiction:
Improveprimary battery utilizationVSAvoidsecondary battery over-discharge
Core Design Contradiction:
Duration of action of moving objectVSObject-affected harmful factors

Solution Approach 1:

The patent changes the threshold parameter dynamically based on battery type detection. When a primary battery is detected (through voltage drop characteristics), the first threshold value is applied to maximize utilization. When a secondary battery is detected, the second threshold value is applied to prevent over-discharge, thereby protecting secondary batteries from harmful over-discharge while fully utilizing primary batteries

Inventive Principle:
Principle #35Parameter changes

3Object-affected harmful factors

If the threshold value is set according to secondary battery characteristics, then secondary batteries are protected from over-discharge, but primary batteries cannot be fully utilized

Engineering Contradiction:
Improvesecondary battery protectionVSAvoidprimary battery utilization
Core Design Contradiction:
Object-affected harmful factorsVSDuration of action of moving object

Solution Approach 1:

The patent dynamically adjusts the threshold parameter based on the detected battery type. For secondary batteries, the second threshold value is applied to prevent over-discharge and protect battery health. For primary batteries, the first threshold value is applied to enable full utilization until complete exhaustion, thereby optimizing both protection and utilization according to battery type

Inventive Principle:
Principle #35Parameter changes

4Adaptability or versatility

If automatic battery type detection is implemented, then the device can adapt to different battery types, but the detection accuracy may be insufficient leading to false identification

Engineering Contradiction:
Improvebattery type adaptabilityVSAvoidbattery type detection accuracy
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The patent employs dynamic measurement by conducting voltage drop detection during actual printing operations rather than static measurements. The control unit measures voltage drops under various print loads and conditions, allowing the system to adaptively identify battery type based on characteristic voltage drop patterns, thereby improving detection accuracy while maintaining high adaptability to different battery types

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system uses feedback from voltage drop measurements during printing to iteratively refine battery type identification. The control unit continuously monitors voltage characteristics during operation, compares them against expected patterns for primary and secondary batteries, and adjusts the identified battery type accordingly, thereby improving detection accuracy through operational feedback while maintaining versatility

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system allows for accurate determination of battery exhaustion and prevention of over-discharge, enabling efficient use of batteries without requiring operator input or manual battery type detection, thereby optimizing battery life and performance.

Implementation Method 1

a voltage detecting device configured to detect an output voltage value of the battery accommodated in the battery accommodating part

Methodology Applied
Scientific EffectVoltage detection: Ohm's Law

Data Source

PatentUS8754917B2Printer
Publication Date: 2014.06.17 BROTHER KOGYO KK
  • US8754917B2 patent drawing
  • US8754917B2 patent drawing
  • US8754917B2 patent drawing

AI summary

The disclosure discloses a printer. The printer comprises a feeder, a driving device, a printing head, a power feed device configured to supply electric power, a battery accommodating part configured to selectively accommodate either one of a primary battery and a secondary battery, a voltage detecting device, an exhaustion determining part configured to determine whether or not a print load voltage has reached a threshold value for exhaustion determination, a notification part configured to perform predetermined notification processing, a first setting part configured to set the threshold value to a first threshold value, a second setting part configured to store a threshold value for constant load voltage determination, a constant load voltage determining part configured to determine whether or not the constant load voltage has reached the threshold value, and a threshold value changing part configured to change the first threshold value to a second threshold value.