Printer Component Deterioration Management via Usage Tracking

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Solution Overview

Problem

Current Mobile Device Management (MDM) systems do not provide sufficient information for managing the deterioration of printer components, leading to inadequate maintenance and replacement schedules.

Innovation Solution

A communication system that includes a management server, intermediary devices, and printers, where status information is transmitted and processed to generate notification information about the need for maintenance or replacement of printer components, allowing for timely management and replacement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If MDM system manages mobile devices without component deterioration tracking, then system simplicity is maintained, but maintenance management capability deteriorates

Engineering Contradiction:
Improvesystem simplicityVSAvoidmaintenance management capability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent segments the maintenance management function by introducing a dedicated component information management module that separately tracks usage counts and deterioration states of individual printer components (batteries, heads, cutters). This segmentation allows the overall MDM system to remain simple while adding specialized component tracking capability through modular functionality.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces an intermediary component information management server that acts as a mediator between the MDM system and printer devices. This intermediary handles the complex task of collecting, storing, and analyzing component usage data, thereby enabling comprehensive maintenance management without increasing the complexity of the core MDM system architecture.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Loss of information

If component usage information is not tracked, then information processing load is reduced, but maintenance timing accuracy deteriorates

Engineering Contradiction:
Improveinformation processing loadVSAvoidmaintenance timing accuracy
Core Design Contradiction:
Loss of informationVSMeasurement precision

Solution Approach 1:

The patent implements preliminary action by having printers automatically transmit component usage information (battery charge/discharge cycles, head print counts, cutter usage) to the management server before maintenance is needed. This preliminary data collection enables the system to predict and schedule maintenance in advance with high accuracy, avoiding reactive maintenance and reducing information processing delays.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent establishes a feedback mechanism where component usage data is continuously collected from printers and fed back to the component information management server. This feedback loop enables real-time monitoring of component deterioration, allowing the system to accurately determine maintenance timing based on actual usage patterns rather than fixed schedules.

Inventive Principle:
Principle #23Feedback

3Ease of operation

If component deterioration is not monitored, then system operation is simpler, but operational efficiency deteriorates

Engineering Contradiction:
Improvesystem operation simplicityVSAvoidoperational efficiency
Core Design Contradiction:
Ease of operationVSProductivity

Solution Approach 1:

The patent implements self-service by enabling printers to automatically monitor and report their own component usage information without requiring manual intervention. The component information management server automatically analyzes this data and generates maintenance notifications, eliminating the need for manual tracking and reducing operational complexity while improving efficiency through automated monitoring.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system performs preliminary maintenance actions by predicting component failure based on usage data analysis and notifying users before actual deterioration occurs. This allows maintenance to be scheduled in advance during convenient times, minimizing disruption to operations and maintaining high productivity without requiring complex real-time monitoring during critical periods.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS11461060B2Computer-readable medium, information processing device, communication system, and method for managing how deteriorated a member is in each printer included in the system
Publication Date: 2022.10.04 BROTHER KOGYO KK
  • US11461060B2 patent drawing
  • US11461060B2 patent drawing
  • US11461060B2 patent drawing

AI summary

A non-transitory computer-readable medium stores computer-readable program instructions executable by a processor connected with an information processing device including a communication interface. The program instructions are configured to, when executed by the processor, cause the processor to receive status information transmitted by a printer, via the communication interface, the status information including usage information regarding use of a particular member that deteriorates with use of the printer, generate notification information based on the usage information included in the received status information, the notification information including at least one of information representing that the particular member needs to be replaced or maintained and information representing that the printer needs to be replaced, and transmit the generated notification information to a device other than the printer via the communication interface.