Printer Consumable Ordering Controller with Rapid Usage Detection

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Solution Overview

Problem

Existing image forming devices fail to deliver consumable items, such as toner cartridges, in a timely manner when usage rates suddenly increase, as they rely on statistical data that does not account for rapid changes in consumption patterns.

Innovation Solution

An information processing apparatus that acquires consumable item information, determines if usage is rapid-paced, and allows for user instruction to order new items, ensuring timely delivery by transmitting order information to a server when conditions are met.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If statistical data is used to determine delivery threshold values, then delivery timing can be optimized under normal conditions, but the system cannot respond to rapid changes in consumption patterns

Engineering Contradiction:
Improvedelivery timing accuracyVSAvoidresponse to consumption pattern changes
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The system dynamically adjusts the delivery threshold value based on the detected usage rate. When rapid consumption is detected, the threshold is lowered to trigger earlier delivery requests. This dynamic adaptation allows the system to maintain reliable delivery timing while responding to changing consumption patterns, resolving the contradiction between statistical optimization and adaptability.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system continuously monitors consumable item usage and provides feedback to adjust the delivery threshold value. By detecting changes in consumption speed and adjusting the threshold accordingly, the system ensures timely delivery requests are generated even when usage patterns change rapidly, thereby maintaining delivery timing accuracy while adapting to new conditions.

Inventive Principle:
Principle #23Feedback

2Productivity

If automatic threshold-based ordering is used, then delivery requests are transmitted timely under normal conditions, but user awareness and control are reduced

Engineering Contradiction:
Improveorder processing efficiencyVSAvoiduser control over ordering
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

The system automatically monitors consumable item levels and places delivery requests without requiring user intervention, improving order processing efficiency. The rapid usage detection mechanism enhances this automation by automatically adjusting thresholds and triggering requests when rapid consumption is detected, maintaining high productivity while reducing operational burden on users.

Inventive Principle:
Principle #25Self-service

3Loss of time

If delivery threshold is set based on historical data, then average delivery timing is optimized, but rapid consumption increases are not detected

Engineering Contradiction:
Improveaverage delivery delayVSAvoiddetection of rapid consumption
Core Design Contradiction:
Loss of timeVSMeasurement precision

Solution Approach 1:

The delivery threshold value is dynamically adjusted based on detected usage rates. When rapid consumption is detected, the threshold is automatically lowered, enabling the system to detect and respond to rapid consumption increases promptly. This reduces delivery delays during high-usage periods while maintaining optimized timing during normal usage, resolving the contradiction between average optimization and rapid change detection.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system continuously monitors consumption patterns and uses this feedback to adjust the delivery threshold in real-time. This feedback mechanism enables precise detection of rapid consumption increases by comparing current usage rates against historical data, allowing the system to reduce delivery delays when needed while maintaining average optimization overall.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS10803510B2Information processing apparatus for automatic order of consumable items
Publication Date: 2020.10.13 BROTHER KOGYO KK
  • US10803510B2 patent drawing
  • US10803510B2 patent drawing
  • US10803510B2 patent drawing

AI summary

An information processing apparatus includes a communication interface, a storage, and a controller. The controller is configured to acquire consumable item information including remaining amount information about a remaining amount of a consumable item, determine whether an order condition for ordering a new consumable item is met on the basis of the remaining amount information, determine whether the consumable item has been used in rapid pace on the basis of the remaining amount information, receive a user instruction whether an order of the new consumable item is placed when determining that the consumable item currently in use has been used in rapid pace, and transmit order information including information about the order of the new consumable item to a server when determining that the order condition is met or in response to receipt of the user instruction to place the order of the new consumable item.