Printer Recording Medium Consumption Correction

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Solution Overview

Problem

In printers that use long recording media, the precision of calculating the remaining amount of the recording medium is compromised due to the lack of correction for the length of the medium pulled out during preparation operations, leading to inaccuracies in storage and consumption tracking.

Innovation Solution

A printer configuration that includes a feeder, printing head, cutter, take-up portion, memory for storing consumed amounts, and correction mechanisms to accurately calculate and correct the remaining recording medium amount, using operation signals to trigger corrections based on the length of the medium pulled out during preparation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the consumed amount of the recording medium is calculated based on the fed amount by the feeder, then the calculation is simple, but the precision of the remaining amount decreases due to the uncorrected length pulled out during preparation operation

Engineering Contradiction:
Improveprecision of remaining amountVSAvoidcomplexity of correction mechanism
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent applies preliminary action by detecting the length of recording medium pulled out during preparation operation before the main printing process begins. The detection unit measures this preliminary consumption, and the correction unit adjusts the remaining amount calculation accordingly, ensuring high precision from the start without affecting the simplicity of the main feeding calculation.

Inventive Principle:
Principle #10Preliminary action

2Ease of operation

If the tip end of the recording medium is pulled out and connected to the take-up means during preparation operation, then the printing process can start, but the consumed amount is not corrected leading to measurement inaccuracy

Engineering Contradiction:
Improveease of preparation operationVSAvoidloss of consumed amount information
Core Design Contradiction:
Ease of operationVSLoss of information

Solution Approach 1:

The patent implements feedback by using the detection unit to continuously monitor the position of the recording medium during preparation operation. The detected information about the pulled-out length is fed back to the correction unit, which adjusts the remaining amount calculation. This closed-loop feedback ensures that the consumed amount information is accurately tracked throughout the preparation and printing processes.

Inventive Principle:
Principle #23Feedback

3Quantity of substance

If no correction is applied for the pulled out length, then the system remains simple, but the remaining amount storage precision deteriorates

Engineering Contradiction:
Improveaccuracy of consumed amountVSAvoidcomplexity of memory correction system
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The patent applies segmentation by dividing the consumed amount tracking into two distinct segments: the main feeding consumption calculated by the feeder, and the preparation operation consumption detected by the detection unit. The correction unit combines these segmented measurements, allowing each segment to be handled independently with appropriate measurement methods, thereby improving overall accuracy without creating a monolithic complex system.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS9174472B2Printer
Publication Date: 2015.11.03 BROTHER KOGYO KK
  • US9174472B2 patent drawing
  • US9174472B2 patent drawing
  • US9174472B2 patent drawing

AI summary

The disclosure discloses a printer comprising a take-up portion, a first memory, a consumed amount calculating portion, a first correcting portion, an operation signal input portion, and a second correcting portion. The take-up portion takes up a recording medium on which printing was performed by the printing head. The first memory stores a value related to a remaining amount or a consumed amount of the recording medium. The consumed amount calculating portion calculates a first consumed amount based on a fed amount by the feeder. The first correcting portion corrects the value stored in the first memory by the first consumed amount. The second correcting portion corrects the value r stored in the first memory by using a predetermined second consumed amount, triggered by input of the operation signal to the operation signal input portion.