Printer Controller Feedback Loop for Ejection Failure Maintenance

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Solution Overview

Problem

Existing printing system maintenance systems do not effectively evaluate the maintenance manner and re-evaluate it based on the degree of improvement in ejection performance after maintenance, leading to potential inefficiencies in resolving ejection failures.

Innovation Solution

A printing system that includes a controller to receive condition information related to ejection failures, determine a suitable maintenance manner, perform maintenance, assess the improvement in ejection performance, and update an evaluation index for the maintenance manner, allowing for the recommendation of optimal maintenance strategies based on evaluated performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the estimation model is updated based on the history of actual use conditions after maintenance, then the determination accuracy of the recommended timing is improved, but the maintenance manner itself is not evaluated and may not be optimized

Engineering Contradiction:
Improvedetermination accuracy of recommended timingVSAvoideffectiveness of maintenance manner
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The system implements feedback by evaluating the maintenance manner based on whether ejection performance is improved after maintenance is performed. The evaluation index is updated according to the actual results, creating a closed-loop system that continuously optimizes maintenance strategies based on real-world outcomes rather than just timing predictions.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system performs self-evaluation of maintenance effectiveness by automatically comparing ejection performance before and after maintenance, and updates the evaluation index without external intervention. This allows the system to autonomously optimize maintenance manners based on its own operational data.

Inventive Principle:
Principle #25Self-service

2Loss of time

If maintenance is performed based on estimated timing without evaluating the maintenance manner, then maintenance timing can be predicted, but the suitability of different maintenance methods for different ejection failures is not optimized

Engineering Contradiction:
Improvemaintenance timing predictionVSAvoidadaptability of maintenance manner to different ejection failures
Core Design Contradiction:
Loss of timeVSAdaptability or versatility

Solution Approach 1:

The evaluation index is made dynamic by continuously updating it based on actual maintenance results and ejection performance changes. This allows the maintenance manner to adapt to different ejection failure scenarios over time, transforming a static maintenance schedule into a dynamic, learning system that optimizes its approach based on accumulated experience.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the parameter of the evaluation index based on the degree of improvement in ejection performance. By adjusting this parameter according to actual results, the system can adaptively select and optimize maintenance manners for different types of ejection failures, enhancing versatility while maintaining timing accuracy.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS11648767B2Printing system
Publication Date: 2023.05.16 BROTHER KOGYO KK
  • US11648767B2 patent drawing
  • US11648767B2 patent drawing
  • US11648767B2 patent drawing

AI summary

A printing system includes a controller. The controller is configured to: receive first condition information related to an ejection failure in a printer; determine a maintenance manner applicable to the first condition information; cause the printer to perform a maintenance in the determined maintenance manner; receive second condition information related to the ejection failure in the printer after the maintenance is performed; determine whether an ejection performance in the printer has been improved based on the second condition information in response to performing the maintenance; update an evaluation index in accordance with determination of whether the ejection performance in the printer has been improved, the evaluation index corresponding to the determined maintenance manner.