Printer Conveying Mechanism Switch Inspection

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Solution Overview

Problem

Existing printing apparatuses face challenges in ensuring reliable and stable image output due to irregular changes in mechanisms during job switches, leading to potential issues when mechanisms not used for a long time are activated again, as conventional inspection methods do not align with mechanism changes.

Innovation Solution

A controlling apparatus and method that determine differences in conveying mechanisms between print jobs and execute an inspection process only when such differences are detected, ensuring timely inspection at the time of job switches to maintain image quality and efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If inspection is carried out at intervals of predetermined number of copies or pages, then inspection coverage is maintained, but inspection timing does not align with mechanism changes causing reliability issues

Engineering Contradiction:
Improveimage output reliabilityVSAvoidinspection timing alignment
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The system performs preliminary actions by detecting mechanism operation changes before printing occurs, and proactively schedules inspections at these critical transition points. The control unit monitors conveying mechanism states and triggers inspections when changes are detected, rather than waiting for predetermined page intervals, ensuring inspections occur at the most critical moments for image quality.

Inventive Principle:
Principle #10Preliminary action

2Adaptability or versatility

If mechanisms are changed irregularly based on job conditions, then printing flexibility is improved, but image quality stability deteriorates due to unstable mechanism operation

Engineering Contradiction:
Improveprinting job adaptabilityVSAvoidimage quality stability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The system implements feedback by continuously monitoring the operation state of conveying mechanisms and using this information to dynamically adjust inspection scheduling. When the control unit detects that a conveying mechanism's operation state has changed, it triggers an inspection, creating a closed-loop system that adapts to actual mechanism conditions rather than following fixed intervals, thus maintaining image quality stability despite irregular job changes.

Inventive Principle:
Principle #23Feedback

3Reliability

If inspection frequency is increased to catch mechanism issues, then image quality reliability improves, but inspection efficiency and productivity decrease

Engineering Contradiction:
Improveimage quality reliabilityVSAvoidinspection efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The system applies local quality by focusing inspection resources at specific critical points where mechanism changes occur, rather than uniformly increasing inspection frequency across all printing operations. By targeting inspections at transitions between different conveying mechanism states (e.g., single-sided to double-sided printing), the system achieves high reliability at these critical moments while maintaining overall productivity, avoiding unnecessary inspections during stable operation periods.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS10102425B2Controlling apparatus and inspection method
Publication Date: 2018.10.16 CANON KK
  • US10102425B2 patent drawing
  • US10102425B2 patent drawing
  • US10102425B2 patent drawing

AI summary

A controlling apparatus for controlling a printer includes at least one memory storing instructions and at least one processor. The processor executes the instructions to receive a print job, and determine whether there is a difference between a first conveying mechanism that has been used for a first print job received and a second conveying mechanism that is to be used for a second print job received after the first print job. The instructions are also executed to, according to the determination that there is a difference between the first conveying mechanism and the second conveying mechanism, perform an inspection process based on a result of reading a print medium that has been conveyed using the second conveying mechanism, after a printing operation of the first print job.