Printer Cutting Assembly Ejector Posts Prevent Media Lodging

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Solution Overview

Problem

Existing cutting assemblies for printers often result in cut media becoming lodged between the cutting assembly and printer housing due to gaps, and media with adhesive backing can adhere to the movable blade, making removal difficult.

Innovation Solution

A cutting assembly with a cutting frame and blade housing that includes a plurality of ejector posts to prevent cut media from falling into gaps and a restraining member to prevent adherence, ensuring efficient cutting and discharge of media.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If gaps are provided between the cutting assembly housing and printer housing, then the movable blade can move during cutting operation, but cut media can fall into the gaps and become lodged between components

Engineering Contradiction:
Improveblade movementVSAvoidmedia becoming lodged
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

Ejector posts are introduced as intermediary elements between the blade housing and printer housing. These posts extend into the gaps to act as mediators that prevent media from falling into the gaps while allowing the blade to move freely during cutting operations

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The housing structure is segmented into multiple components (cutting assembly housing, printer housing, blade housing) with gaps between them. Ejector posts are added as separate elements that fill these gaps selectively, allowing the system to maintain both movement capability and media containment

Inventive Principle:
Principle #1Segmentation

2Productivity

If the movable blade is designed to cut media, then cutting function is achieved, but adhesive backing on media may adhere to the blade making removal difficult

Engineering Contradiction:
Improvecutting functionVSAvoidmedia removal
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

Ejector posts perform preliminary action by engaging with the media before the blade completes the cutting operation. This preliminary engagement prevents the adhesive backing from adhering to the blade by removing or repositioning the media before the cutting edge contacts it

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The ejector posts extract or remove the media from potential contact with the blade's adhesive surface. By taking out the media before the cutting operation completes, the system prevents the harmful adhesion effect

Inventive Principle:
Principle #2Taking out (Extraction)

Data Source

PatentUS8813619B2Cutting assembly with ejector posts
Publication Date: 2014.08.26 BRADY WORLDWIDE INC
  • US8813619B2 patent drawing
  • US8813619B2 patent drawing
  • US8813619B2 patent drawing

AI summary

A cutting assembly for a printer that includes a cutting frame that has opposing side walls is provided. The cutting assembly further includes a blade housing slidably mounted in the cutting frame for slidable movement along the side walls and a blade fixed in the blade housing that includes a cutting edge. The cutting assembly further includes a plurality of ejector posts that extends from the blade housing in a direction of blade housing slidable movement and past the cutting edge to engage media being cut by the cuffing edge.