Printer Sheet Displacement Error Notification System

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional electrophotographic image forming apparatuses stop the image formation process upon detecting a displacement error, making it difficult for users to identify and correct the cause, leading to inefficient handling and reduced productivity.

Innovation Solution

An image forming apparatus equipped with a notification section, displacement detection and correction system, and control section that informs users of displacement errors and their causes, allowing for efficient error handling and improved productivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If the image formation process is stopped by causing a jam when a displacement error is detected, then the image quality is protected, but the user cannot recognize the cause of the displacement error and productivity decreases

Engineering Contradiction:
Improveimage qualityVSAvoidproductivity
Core Design Contradiction:
Manufacturing precisionVSProductivity

Solution Approach 1:

The notification section serves as an intermediary between the displacement detection section and the user. Instead of directly stopping the process (jam), the system uses the notification section to communicate the displacement error and its cause to the user, allowing the user to take appropriate corrective actions while maintaining process continuity when possible.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system implements feedback by notifying the user of the displacement error and its cause through the notification section. This feedback loop allows the user to understand what went wrong and take corrective actions, preventing recurring errors and improving overall productivity.

Inventive Principle:
Principle #23Feedback

2Reliability

If the image formation process is stopped by causing a jam when a displacement error is detected, then errors are prevented from affecting image output, but it becomes difficult for users to identify and correct the cause

Engineering Contradiction:
Improveerror preventionVSAvoiderror identification and correction
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The notification section acts as an intermediary that bridges the gap between the displacement detection system and the user. It translates technical displacement errors into user-friendly notifications that clearly indicate the cause, making error identification and correction straightforward while maintaining error prevention capabilities.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces the mechanical jamming system with an electronic notification system. Instead of using mechanical means (jam) to stop the process, the system uses electronic notifications to inform users of displacement errors, allowing for more graceful error handling and easier user intervention.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Manufacturing precision

If conventional handling methods are used where the process stops by jam, then image quality is protected, but the handling is inefficient and leads to decrease in productivity

Engineering Contradiction:
Improveimage qualityVSAvoidhandling complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The notification section serves as an intermediary that simplifies the handling process. Instead of requiring users to figure out what went wrong after a jam occurs, the notification section clearly communicates the displacement error and its cause, reducing handling complexity while maintaining image quality protection.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system enables self-service by providing users with clear information about displacement errors and their causes through the notification section. Users can independently identify and correct problems without requiring technical support or complex diagnostic procedures.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables users to recognize and address displacement errors effectively, thereby enhancing productivity by providing clear information on error causes and facilitating corrective actions.

Implementation Method 1

displacement detection sensor such as a line sensor disposed on a downstream side of the registration roller section

Methodology Applied
Scientific EffectOptical detection: Reflection

Data Source

PatentUS9205685B2Image forming apparatus
Publication Date: 2015.12.08 KONICA MINOLTA INC
  • US9205685B2 patent drawing
  • US9205685B2 patent drawing
  • US9205685B2 patent drawing

AI summary

An image forming apparatus includes a notification section that provides information to a user; a sheet feeding section that feeds a sheet; an image forming section that forms an image on a sheet; a first conveyance section that conveys a sheet fed from the sheet feeding section to the image forming section; a displacement detection section that detects a displacement of a sheet in the first conveyance section; a displacement correction section that corrects a lateral position of a sheet on the basis of a result of detection by the displacement detection section; and a control section that controls the notification section to notify an occurrence of a displacement error which cannot be corrected by the displacement correction section and a cause of the displacement error when the displacement error is detected by the displacement detection section.