Printer Power Control for USB Device Stability

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Solution Overview

Problem

Existing printers face challenges in adjusting power supply to connected USB devices based on their operation status, leading to potential power shortages during printing operations.

Innovation Solution

A thermal printer with a power control system that includes a USB Power Delivery compliant connector, a DC/DC converter, and a CPU-driven power adjustment unit, which adjusts the power output from 100 W to 10 W based on whether the printing unit is in operation, ensuring stable power supply to connected devices like mPOS terminals.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If the printer supplies maximum power (100 W) to USB devices, then the power availability to connected devices is improved, but the power supply becomes insufficient during printing operations

Engineering Contradiction:
Improvepower supply amountVSAvoidpower supply stability
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent implements dynamic power allocation by switching between two power supply modes: a first power supply amount (100 W) when the printing unit is not operating, and a second power supply amount when the printing unit is operating. This dynamic adjustment ensures that power is allocated based on real-time operational needs, preventing power shortages during printing while providing maximum power during idle periods.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the power supply parameter (amount of power) based on the operational state of the printing unit. By detecting whether the printing unit is in a ready state or performing printing, the system adjusts the power delivery parameter to optimize both device availability and printing reliability.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If the printer adjusts power supply based on operation status, then the power supply reliability is improved, but the system complexity increases

Engineering Contradiction:
Improvepower supply stabilityVSAvoidpower control system
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The power control system is segmented into distinct functional components: a power supply control unit that manages power allocation, a printing control unit that monitors printing operations, and a switching mechanism that transitions between power modes. This segmentation allows each component to perform its specific function independently, simplifying the overall system architecture while achieving reliable power management.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system employs feedback mechanisms where the printing control unit continuously monitors the operational state of the printing unit and provides this information to the power supply control unit. This feedback loop enables automatic, real-time adjustments to power supply levels without requiring complex manual intervention or sophisticated control algorithms.

Inventive Principle:
Principle #23Feedback

Data Source

PatentEP3888926B1Printer and power control program
Publication Date: 2023.11.08 SEIKO INSTR INC
  • EP3888926B1 patent drawingFigure 1~2
  • EP3888926B1 patent drawingFigure 3
  • EP3888926B1 patent drawingFigure 4

AI summary

A printer (30) includes: a first connector (36) to be used to input electric power supplied from an outside; a second connector (37) to which a communication terminal (50) is to be connected, and which is to be used to output at least a part of the electric power to the connected communication terminal (50); a printing control unit (84) configured to control operation of a printing unit (70) configured to perform printing on recording paper; and an adjustment unit (86) configured to adjust a maximum amount of the electric power to be output from the second connector (37), of the electric power supplied from the outside, to a first amount of power when the printing unit (70) is not under a printing operation, and adjust the maximum amount of the electric power to be output from the second connector (37) to a second amount of power when the printing unit (70) is under the printing operation, the second amount of power being smaller than the first amount of power.