Server-Based Printer Error Notification System

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Solution Overview

Problem

In production printing environments, printers experience downtime due to issues like paper jams and machine maintenance, leading to lost revenue and reduced efficiency, as operators struggle to manage multiple machines simultaneously.

Innovation Solution

A system and method that utilizes a server to monitor printers, receive error messages, select and notify available operators to address issues, and assign operators to handle machine downtime through a software application, ensuring minimal downtime and maximizing throughput.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If one operator handles multiple printers concurrently, then labor cost is reduced, but printer downtime increases due to delayed error response

Engineering Contradiction:
Improvelabor costVSAvoidprinter uptime
Core Design Contradiction:
Ease of manufactureVSProductivity

Solution Approach 1:

The patent introduces a server as an intermediary system that receives error messages from multiple printers and automatically notifies the appropriate operator. This mediator enables one operator to efficiently manage multiple printers by providing centralized error aggregation and notification routing, thereby maintaining high printer uptime while reducing labor costs.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system implements feedback mechanisms where the server continuously monitors printer status, detects errors, and provides real-time notifications to operators. This closed-loop feedback system ensures that operators are immediately informed of printer issues, enabling rapid response and minimizing downtime while allowing single operators to manage multiple devices effectively.

Inventive Principle:
Principle #23Feedback

2Device complexity

If operator response time to printer errors is delayed, then operational complexity is reduced, but revenue loss increases due to extended downtime

Engineering Contradiction:
Improveoperational complexityVSAvoidrevenue loss
Core Design Contradiction:
Device complexityVSLoss of energy

Solution Approach 1:

The patent implements preliminary action by pre-configuring the server with error message routing rules and operator contact information before errors occur. When errors happen, the system immediately notifies the appropriate operator without requiring complex real-time decision-making, thus reducing operational complexity while ensuring rapid response to minimize revenue loss.

Inventive Principle:
Principle #10Preliminary action

3Device complexity

If manual monitoring of multiple printers is used, then system complexity is reduced, but error detection time increases leading to reduced printing efficiency

Engineering Contradiction:
Improvesystem complexityVSAvoidprinting efficiency
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The system employs self-service principles where printers automatically send error messages to the server without human intervention. The server then autonomously routes notifications to appropriate operators based on pre-configured rules. This automated self-service mechanism enables rapid error detection and response while keeping the system relatively simple to implement and maintain.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS9377973B2Method and system for improving printing efficiency in the production printing environment
Publication Date: 2016.06.28 KONICA MINOLTA SYSTEMS LABORATORY INC
  • US9377973B2 patent drawing
  • US9377973B2 patent drawing
  • US9377973B2 patent drawing

AI summary

A method and system for improving printing efficiency in a production printing environment, which includes a plurality of printers is disclosed, the method including: monitoring the plurality of printers via at least one server, wherein each of the plurality of printers are configured to provide a print job status to the at least one server; receiving an error message from at least one of the plurality of printers; selecting an operator from a list of operators assigned to the at least one of the plurality of printers, wherein each operator on the list of operators is capable of fixing an error associated with the error message on the at least one of the plurality of printers; and notifying the selected operator to investigate the error message via a client device.