Printer Image Scaling via Sensor-Detected Travel Distance

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Solution Overview

Problem

Manual scanning-type printers lack the ability to automatically adjust the size and position of printed images to ensure even printing across a central line, leading to potential under or over expansion of the image size during the printing process.

Innovation Solution

A printer with a printer head arranged in a line, a sensor to detect movement distance, and a processor that adjusts the image length to twice the reference travel distance, ensuring even printing by controlling the printer head to move in opposite directions based on detected distances.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If the printer is moved manually without automatic adjustment, then the operation is simple and device complexity is low, but the manufacturing precision of the printed image is poor due to under or over expansion

Engineering Contradiction:
Improveimage size precisionVSAvoidprinting system complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The processor performs preliminary action by calculating the reference travel distance before printing and pre-adjusting the image size based on this distance. The image is scaled to have a length two times the reference travel distance before the actual printing movement, ensuring precise dimensions are achieved through advance preparation rather than complex real-time control mechanisms

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system uses self-service by utilizing the sensor to automatically detect the actual travel distance of the printer and using this detected information to adjust the image size automatically. The printer system serves itself by converting its own movement data into correction factors for image scaling, eliminating the need for external measurement devices or complex manual adjustment mechanisms

Inventive Principle:
Principle #25Self-service

2Manufacturing precision

If the image size is adjusted based on detected travel distance, then the manufacturing precision improves, but the loss of time increases due to additional processing steps

Engineering Contradiction:
Improveimage size consistencyVSAvoidprinting preparation time
Core Design Contradiction:
Manufacturing precisionVSLoss of time

Solution Approach 1:

The reference travel distance is calculated and stored in advance before the actual printing operation. By performing this calculation beforehand and using it to pre-scale the image, the system minimizes real-time processing requirements during printing, thus reducing time loss while maintaining precision

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The sensor provides feedback on the actual travel distance, which the processor uses to automatically adjust the image size. This feedback mechanism creates a closed-loop system where the adjustment is automatic and based on actual measurements, eliminating manual measurement and calculation time while ensuring consistent precision across printing operations

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS10894427B2Printer, printing method and recording medium
Publication Date: 2021.01.19 CASIO COMPUTER CO LTD
  • US10894427B2 patent drawing
  • US10894427B2 patent drawing
  • US10894427B2 patent drawing

AI summary

A printer includes a printer head, a sensor, and a processor. The printer head includes printing components. The sensor acquires data with respect to a distance by which the printer is moved in one of moving directions. The processor (i) adjusts a length of an image of a print subject so that the image of the print subject has a length two times a reference travel distance that is based on a distance acquired by the sensor, the distance acquired by the sensor being a distance by which the printer is moved from a starting position in a first moving direction, and (ii) controls the printer head in such a manner that, when the printer is moved in a second moving direction that is opposite to the first moving direction, the printer is made to print the adjusted image at the adjusted position of the image.