Printer Image Sensor Routing Recycled Media

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Solution Overview

Problem

The use of recycled media in printers often results in mixed print jobs with new and recycled media, leading to difficulties in identifying and separating documents, as users may inadvertently load recycled media into input trays intended for new media, causing unintended printing on unacceptable recycled material.

Innovation Solution

Incorporating an image sensor in the printer to detect recycled media and route it to a separate output tray without marking, ensuring that only non-recycled media is processed by the print engine during non-recycled print jobs, and providing user-configurable options for managing recycled media usage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If recycled media is allowed in input trays for non-recycled print jobs, then resource utilization improves, but document separation and identification deteriorate

Engineering Contradiction:
Improveresource utilizationVSAvoiddocument separation
Core Design Contradiction:
Adaptability or versatilityVSLoss of information

Solution Approach 1:

The patent uses visual indicators (color-coded labels, icons, or markings) on separator sheets to distinguish between recycled and non-recycled media. These visual cues enable users to quickly identify document types without manually examining each page, thus maintaining document separation while allowing both media types to coexist in the same input tray.

Inventive Principle:
Principle #32Color changes

2Object-generated harmful factors

If separator sheets are eliminated for environmental reasons, then environmental impact improves, but document identification and separation deteriorate

Engineering Contradiction:
Improveenvironmental impactVSAvoiddocument identification
Core Design Contradiction:
Object-generated harmful factorsVSEase of operation

Solution Approach 1:

The patent implements visual indicators directly on the recycled media or through software interface elements that change color or display icons to indicate media type. This allows users to easily distinguish between recycled and non-recycled documents without physical separator sheets, maintaining ease of operation while reducing environmental impact.

Inventive Principle:
Principle #32Color changes

Solution Approach 2:

The patent introduces a software-based intermediary layer (print driver interface, status indicators, or metadata tags) that mediates between the physical media and the user. This intermediary provides information about media type without requiring physical separator sheets, thus eliminating harmful waste while preserving document identification capabilities.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Loss of information

If users manually separate recycled and non-recycled print jobs, then document separation improves, but time consumption and operational complexity increase

Engineering Contradiction:
Improvedocument separationVSAvoidtime consumption
Core Design Contradiction:
Loss of informationVSLoss of time

Solution Approach 1:

The patent enables users to pre-configure their preferences regarding recycled media usage in the print driver settings before initiating print jobs. The system automatically applies these preferences, performing the separation action in advance based on user-defined rules, thus eliminating manual separation time while maintaining document separation integrity.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent implements automatic detection and routing of recycled versus non-recycled media through sensors or metadata recognition. The system performs self-service separation by automatically identifying media type and directing it to appropriate output trays or processing paths, eliminating manual user intervention and time consumption while maintaining accurate document separation.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables seamless use of recycled media by preventing unintended printing on recycled material, improving document separation and reducing user confusion, while maintaining efficient resource utilization in line with environmental goals.

Implementation Method 1

an image sensor, the at least one image sensor capable of detecting recycled print media

Methodology Applied
Scientific EffectOptical detection: Reflection

Data Source

PatentUS8243292B2Systems and methods for printing on recycled media
Publication Date: 2012.08.14 KONICA MINOLTA SYSTEMS LABORATORY INC
  • US8243292B2 patent drawing
  • US8243292B2 patent drawing
  • US8243292B2 patent drawing

AI summary

Apparatus, systems, and methods consistent with disclosed embodiments provide for managing the printing of documents using recycled media. In some embodiments, a printer comprises at least one input tray capable of holding print media; at least one image sensor capable of detecting recycled print media; and a print engine capable of placing marks on documents. The print media received from the input tray is routed to an output tray without marking by the print engine, if the image sensor detects recycled print media in the print media feed path during the processing of a non-recycled print; otherwise the print media is routed to a print engine on the printer.