Printer Ink Control Dynamic Multipass Adjustment

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Solution Overview

Problem

Conventional printing devices unnecessarily increase printing time by always increasing the number of multipasses when the residual ink amount is reduced, leading to inefficient ink usage.

Innovation Solution

A printing device with a print head that determines the required ink amount based on print data and the ejectable amount from the ink cartridge, deciding whether to perform printing in one main scanning operation or divide it into multiple operations, only performing division printing when necessary to avoid ink shortages.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the number of multipasses is always increased when the residual ink amount is reduced, then the ink flow rate is reduced to prevent ink shortage, but the printing time is unnecessarily extended

Engineering Contradiction:
Improveink supply reliabilityVSAvoidprinting time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent applies dynamics by making the number of multipasses variable rather than fixed. The control unit dynamically adjusts the number of multipasses based on real-time evaluation of print conditions (ink ejection amount, residual ink amount, print pattern density). When print density is low and residual ink is sufficient, the system uses fewer passes (sometimes zero multipasses). When print density is high or residual ink is low, it increases passes accordingly. This dynamic adaptation resolves the contradiction by avoiding unnecessary time extension while maintaining ink supply reliability.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the parameter of multipass count from a static threshold-based value to a dynamically calculated value based on multiple parameters including ink ejection amount, residual ink amount, and print pattern density. By evaluating the required ink amount against the ejectable amount and adjusting the number of passes accordingly, the system optimizes the balance between preventing ink shortage and minimizing printing time.

Inventive Principle:
Principle #35Parameter changes

2Loss of substance

If the number of multipasses is increased to reduce ink flow rate, then ink usage efficiency is improved, but printing productivity decreases

Engineering Contradiction:
Improveink usage efficiencyVSAvoidprinting productivity
Core Design Contradiction:
Loss of substanceVSProductivity

Solution Approach 1:

The system dynamically determines the number of multipasses based on actual ink requirements rather than using a fixed conservative approach. By calculating the required ink amount based on print data and comparing it with the ejectable amount from the ink cartridge, the system increases passes only when necessary to prevent ink shortage, rather than always increasing passes. This maintains ink usage efficiency while preserving printing productivity.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent applies partial action by increasing the number of multipasses only for specific bandwidths where ink shortage risk exists, rather than applying multipasses uniformly across the entire print area. The control unit divides the print area into multiple bandwidths and evaluates each independently, applying additional passes only where the required ink amount exceeds the ejectable amount, thus maintaining productivity while improving ink usage efficiency where needed.

Inventive Principle:
Principle #16Partial or excessive action

3Reliability

If division printing is always performed when residual ink amount is reduced, then ink shortage is prevented, but printing time is extended unnecessarily

Engineering Contradiction:
Improveink supply reliabilityVSAvoidprinting time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent segments the print area into multiple bandwidths in the main scanning direction and evaluates ink requirements for each segment independently. This allows the system to apply division printing (multiple passes) only to specific bandwidths where the required ink amount exceeds the ejectable amount, rather than applying it uniformly to the entire print area. The control unit processes each bandwidth separately, determining the appropriate number of passes based on local ink requirements, thus preventing ink shortage in critical areas while maintaining efficiency in areas with sufficient ink.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system applies local quality by making the number of passes location-dependent rather than uniform across the entire print area. Different bandwidths may have different numbers of passes assigned based on their specific ink requirements, print pattern density, and residual ink conditions. This localized approach ensures ink supply reliability where needed while avoiding unnecessary time extension in areas where single-pass printing suffices.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS9039121B2Printing device and printing method
Publication Date: 2015.05.26 SEIKO EPSON CORP
  • US9039121B2 patent drawing
  • US9039121B2 patent drawing
  • US9039121B2 patent drawing

AI summary

A printing device includes a required ink amount acquisition part, an ejectable amount acquisition part, and a division printing control part. The required ink amount acquisition part is configured to determine a required ink amount based on print data of a bandwidth over which ink is ejected by driving an ink head in a main scanning direction. The ejectable amount acquisition part is configured to determine an ejectable amount based on a residual amount in an ink cartridge. The division printing control part is configured to determine whether a printing for the bandwidth is performed by one time of a main scanning operation, or the printing is performed by dividing into multiple main scanning operations based on the required ink amount and the ejectable amount, and to perform the printing in accordance with the determination.