Printer Ink Level Detection Using Light Source Correction

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Solution Overview

Problem

Existing methods for detecting ink levels in printer ink tanks suffer from accuracy issues due to manufacturing variations, leading to inaccuracies in estimating the amount of ink present.

Innovation Solution

A method using a light source and a photoelectric conversion device to irradiate the ink tank and detect light, with a first correction parameter stored in a non-volatile storage unit to improve accuracy, allowing for precise ink level detection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a light emitter and light receiver are used to detect ink level based on light amount, then ink level detection is enabled, but manufacturing variations cause decrease in detection accuracy

Engineering Contradiction:
Improveink level detection accuracyVSAvoiddetection accuracy under manufacturing variation
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent applies parameter changes by introducing correction parameters that adjust the relationship between light amount and output values. The correction parameter is determined based on the actual output value from the light receiver when a specific light amount is incident, allowing the system to compensate for manufacturing variations in the light emitter and light receiver. This dynamic adjustment of detection parameters maintains high accuracy despite component variations.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent implements feedback by using the actual output value from the light receiver to determine the correction parameter. The system continuously monitors the relationship between incident light amount and received light amount, and adjusts the correction parameter accordingly. This feedback mechanism ensures that detection accuracy is maintained by compensating for any deviations caused by manufacturing variations or environmental changes.

Inventive Principle:
Principle #23Feedback

2Measurement precision

If correction parameters are stored in non-volatile storage to compensate for manufacturing variations, then detection accuracy is improved, but device complexity increases

Engineering Contradiction:
Improveink level detection accuracyVSAvoidsystem complexity with correction mechanism
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent applies self-service by enabling the detection system to automatically determine and store its own correction parameters without requiring external calibration or manual adjustment. The light emitter and light receiver perform self-characterization by measuring their actual performance, and the correction parameter is automatically generated and stored in non-volatile memory. This self-service approach simplifies the overall system complexity while maintaining high detection accuracy.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent implements preliminary action by pre-determining the correction parameter during manufacturing or initial setup, before actual ink level detection begins. The correction parameter is stored in non-volatile storage so that it is readily available for use during normal operation. This preliminary characterization eliminates the need for complex real-time calibration procedures during ink level detection.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances the accuracy of ink level detection by accounting for variations and providing reliable ink amount measurements.

Implementation Method 1

a photoelectric conversion device that detects light incident from the ink tank

Methodology Applied
Scientific EffectPhotoelectric conversion: Photoelectric Effect

Data Source

PatentUS11084296B2Production method of printer
Publication Date: 2021.08.10 SEIKO EPSON CORP
  • US11084296B2 patent drawing
  • US11084296B2 patent drawing
  • US11084296B2 patent drawing

AI summary

Provided is a production method of a printer that detects an amount of ink in an ink tank by using a light source and a photoelectric conversion device, the method including a first step of irradiating the ink tank with light by the light source in a state where the ink tank is not filled with ink to detect light from the ink tank by using the photoelectric conversion device, and a second step of storing a first correction parameter of an output of the photoelectric conversion device in a non-volatile storage unit of the printer based on the output of the photoelectric conversion device in the first step.