Printer Insertion Sheet Control for Source-Based Sorting

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing printing technologies consume a large number of insertion sheets and reduce printing throughput when switching between print requests from different sources, making it difficult to efficiently sort discharged sheets.

Innovation Solution

A printing device with a control unit that selectively discharges an insertion sheet to a sheet discharge tray only when the request source changes, using user or host information to determine when to insert the sheet, and printing source information on the sheet for easy identification, thereby reducing unnecessary sheet consumption and maintaining high printing throughput.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If an insertion sheet is inserted every time the print request is switched, then sorting of discharged sheets is facilitated, but a large number of insertion sheets are consumed and throughput of printing decreases

Engineering Contradiction:
Improvesorting of discharged sheetsVSAvoidthroughput of printing
Core Design Contradiction:
Ease of operationVSProductivity

Solution Approach 1:

The patent applies partial action by inserting insertion sheets only when necessary (when request source changes and it is the first sheet from that source), rather than inserting them for every print request switch. This selective approach maintains sorting functionality while reducing unnecessary sheet consumption and preserving printing throughput.

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The control unit determines in advance whether an insertion sheet needs to be inserted by checking if the request source has changed and if this is the first sheet from the new source. This preliminary determination prevents unnecessary insertion sheet insertion and maintains printing throughput while still facilitating sorting when needed.

Inventive Principle:
Principle #10Preliminary action

2Ease of operation

If an insertion sheet is inserted every time the print request is switched, then sorting of discharged sheets is facilitated, but a large number of insertion sheets are consumed

Engineering Contradiction:
Improvesorting of discharged sheetsVSAvoidconsumption of insertion sheets
Core Design Contradiction:
Ease of operationVSLoss of substance

Solution Approach 1:

The patent applies partial action by inserting insertion sheets only when necessary (when request source changes and it is the first sheet from that source), rather than inserting them for every print request switch. This selective approach maintains sorting functionality while reducing unnecessary sheet consumption and preserving printing throughput.

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The control unit automatically determines whether an insertion sheet is needed by checking request source changes, eliminating the need for manual intervention. This self-service approach reduces unnecessary insertion sheet consumption while maintaining sorting capability through automated intelligent control.

Inventive Principle:
Principle #25Self-service

3Loss of substance

If the insertion sheet is inserted only when the request source changes, then consumption of insertion sheet is suppressed, but sorting of discharged sheet may become difficult

Engineering Contradiction:
Improveconsumption of insertion sheetVSAvoidsorting of discharged sheet
Core Design Contradiction:
Loss of substanceVSEase of operation

Solution Approach 1:

The control unit determines in advance whether an insertion sheet needs to be inserted by checking if the request source has changed and if this is the first sheet from the new source. This preliminary determination ensures insertion sheets are placed at the correct positions to facilitate sorting while suppressing unnecessary consumption.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The control unit continuously monitors request source information and uses this feedback to determine when insertion sheets are needed. This feedback mechanism ensures insertion sheets are inserted only when request sources change, maintaining both low consumption and effective sorting functionality.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS11010117B2Printing apparatus and control method of printing apparatus
Publication Date: 2021.05.18 SEIKO EPSON CORP
  • US11010117B2 patent drawing
  • US11010117B2 patent drawing

AI summary

A printer includes a printing unit that processes the first print request accumulated in a reception buffer to print an image on a sheet, a sheet discharge tray to which a sheet on which an image is printed by the printing unit is discharged, and a controller that causes the printing unit to discharge, to the sheet discharge tray, an insertion sheet different from a sheet on which an image is printed by processing a print request before causing the printing unit to process a first print request in a case where a request source of the first print request is different from a request source of a second print request which is a print request immediately before the first print request.