Printer Lid Sensor Configuration for Jam Detection and Position Monitoring

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional printers require multiple sensors for accurate maintenance determination, increasing component costs and assembly complexity, making it difficult to reduce the printer's price while maintaining accuracy.

Innovation Solution

A printer configuration that reduces the number of sensors by using a dual-purpose sensor to detect both paper jams and the closed position of the lid, with a movable part and a first sensor to determine the lid's closed position, allowing for accurate determination with fewer components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If multiple sensors are provided to accurately detect maintenance status and paper jams, then measurement precision is improved, but device complexity and component cost increase

Engineering Contradiction:
Improveaccuracy of maintenance determinationVSAvoidnumber of sensors
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The second sensor is designed to perform multiple functions: it detects both the closed position of the lid (by detecting the movable part in the normal state) and paper jams (by detecting the movable part when it moves due to sheet jamming). This multi-functionality reduces the total number of sensors required in the printer while maintaining accurate detection capabilities for both maintenance status and paper jams.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Measurement precision

If multiple sensors are provided to accurately detect maintenance status and paper jams, then measurement precision is improved, but manufacturing cost increases

Engineering Contradiction:
Improveaccuracy of maintenance determinationVSAvoidcomponent cost
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The second sensor serves dual purposes by detecting both lid closed position and paper jams, which reduces the total component count and assembly requirements. This multi-functional design lowers manufacturing costs while maintaining the precision needed for accurate maintenance status determination.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Measurement precision

If multiple sensors are provided to accurately detect maintenance status and paper jams, then measurement precision is improved, but assembly complexity increases

Engineering Contradiction:
Improveaccuracy of maintenance determinationVSAvoidassembly complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

By designing the second sensor to detect both lid position and paper jams through its interaction with the movable part, the system reduces the number of components that need to be assembled. This simplifies the assembly process while maintaining accurate detection capabilities for both maintenance status and paper jams.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS20250091369A1printer
Publication Date: 2025.03.20 TOSHIBA TEC KK
  • US20250091369A1 patent drawing
  • US20250091369A1 patent drawing
  • US20250091369A1 patent drawing

AI summary

A printer includes a body having an opening; a lid that is rotated to open and close the opening, a sheet discharge port being formed between the lid and the body when the lid is in a closed position; a printing mechanism; a first sensor that is disposed closer to a first end of the lid and is capable of detecting whether the first end of the lid is in the closed position; a movable part that is provided on one of the lid and the body and moves when pressed by a jammed sheet; and a second sensor that is provided on another one of the lid and the body at a position closer to a second end of the lid to detect the movable part and is capable of detecting that the second end is not in the closed position and the movable part is moved.