Printer Moving Mechanism Positioning via Clutch and Sensor

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Solution Overview

Problem

Existing printing apparatuses face challenges in accurately positioning the moving mechanism at a reference position before the conveyance of the print medium starts, leading to potential misalignment and reduced precision in printing.

Innovation Solution

A printing apparatus with a moving mechanism that includes a first and second roller, supported by a rotatable member, and a clutch mechanism, allowing the motor to move the mechanism to a specific position using a transmitting mechanism, with sensors detecting the position and a controller ensuring the mechanism is at the reference position before print medium conveyance begins.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the moving mechanism is positioned using the motor and clutch mechanism before conveyance starts, then the positioning precision is improved, but the device complexity increases due to additional components

Engineering Contradiction:
Improvepositioning precisionVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent applies preliminary action by positioning the moving mechanism to a reference position before the conveyance of the print medium starts. The controller starts rotation of the motor in a state where conveyance by the external apparatus is stopped and positions the moving mechanism in advance, ensuring accurate printing position before operation begins.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent uses feedback through a sensor that detects the position of the moving mechanism and outputs a signal based on the detected position. The controller uses this feedback signal to determine whether the moving mechanism has reached the reference position and controls the motor rotation accordingly to achieve precise positioning.

Inventive Principle:
Principle #23Feedback

2Reliability

If the clutch is maintained in connected state during motor rotation, then the positioning reliability is improved, but the energy consumption increases due to continuous force transmission

Engineering Contradiction:
Improvepositioning reliabilityVSAvoidenergy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent applies periodic action by controlling the clutch to be in a connected state only during the specific period when the motor needs to drive the moving mechanism to the reference position. After positioning is complete, the clutch can be switched to cutoff state, allowing energy consumption to be reduced while maintaining reliability during the critical positioning phase.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables precise positioning of the moving mechanism at the reference position, ensuring accurate printing by maintaining the clutch in a connected state during motor rotation, allowing the mechanism to be positioned correctly before print medium conveyance starts, thus ensuring high precision and reliable printing operations.

Implementation Method 1

a clutch provided on the transmitting mechanism, the clutch transmitting a driving force of the motor to the moving mechanism under a condition that the clutch is in a connected state

Methodology Applied
Scientific EffectMechanical Force Transmission: Mechanical Force

Implementation Method 2

a sensor configured to detect a position of the moving mechanism and to output a signal in accordance with the detected position

Methodology Applied
Scientific EffectPosition Detection:

Implementation Method 3

a motor provided on the frame; a transmitting mechanism connected to the motor and the moving mechanism, the transmitting mechanism being configured to move the moving mechanism toward the second side in accordance with driving of the motor toward the other direction

Methodology Applied
Scientific EffectElectromagnetic Conversion: Electromagnetic Induction

Data Source

PatentUS10464347B2Printing apparatus, printing method and non-transitory recording medium storing printing program
Publication Date: 2019.11.05 BROTHER KOGYO KK
  • US10464347B2 patent drawing
  • US10464347B2 patent drawing
  • US10464347B2 patent drawing

AI summary

There is provided a printing apparatus including: a frame; a platen; a moving mechanism having a first roller, a second roller, and a supporting member rotatably supporting the first and second rollers; a motor; a transmitting mechanism connected to the motor and the moving mechanism; a clutch provided on the transmitting mechanism; a sensor detecting a position of the moving mechanism; and a controller. The controller executes: starting driving of the motor so that the motor is rotated toward the other direction in a state that conveyance of the print medium by an external apparatus is stopped and that the clutch is in a connected state; performing determination as to whether the moving mechanism is located at an end, on a second side in the specified direction, of the moving range; and stopping the rotation of the motor.