Printer Suction Fan Control via Air Pressure Sensor

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Solution Overview

Problem

Existing printing apparatuses face challenges in maintaining consistent suction force due to variations in air pressure, requiring manual adjustment by users, which can be cumbersome and prone to errors leading to printing failures.

Innovation Solution

A printing apparatus equipped with an air pressure sensor that adjusts the rotation speed of a suction fan based on detected air pressure, using reference set values and correction coefficients to ensure optimal suction force across varying air pressures, eliminating the need for user intervention.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If manual adjustment of suction force is required, then the apparatus can adapt to air pressure changes, but user operation becomes troublesome and error-prone

Engineering Contradiction:
Improveprinting reliabilityVSAvoiduser operation
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The air pressure sensor automatically detects air pressure changes and the control section autonomously adjusts the suction fan rotation speed without requiring user intervention. The system serves itself by monitoring environmental conditions and making appropriate adjustments, eliminating the need for manual operation while maintaining reliable printing performance across varying air pressures

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The control section continuously monitors air pressure through the air pressure sensor and uses this feedback information to dynamically adjust the suction fan's rotation speed. This closed-loop control ensures that the suction force remains optimal under different air pressure conditions, resolving the contradiction between reliability and ease of operation

Inventive Principle:
Principle #23Feedback

2Reliability

If suction force is increased to compensate for low air pressure, then printing reliability improves, but power consumption and noise increase

Engineering Contradiction:
Improveprinting reliabilityVSAvoidpower consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The suction fan's rotation speed is dynamically adjusted based on real-time air pressure measurements rather than operating at a fixed high speed. The control section modulates the rotation speed to match actual environmental conditions, ensuring sufficient suction force for reliable printing while minimizing unnecessary power consumption and noise when air pressure is adequate

Inventive Principle:
Principle #15Dynamics

3Device complexity

If fixed rotation speed is used, then device complexity is reduced, but suction force becomes insufficient under varying air pressure

Engineering Contradiction:
Improvecontrol complexityVSAvoidsuction force consistency
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The system changes the operational parameters (rotation speed) of the suction fan based on detected air pressure conditions. By dynamically adjusting this key parameter rather than using a fixed setting, the system maintains consistent suction force across varying air pressures while keeping the control mechanism relatively simple through automated sensor-based regulation

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Automatically adjusts suction force according to air pressure, preventing printing failures caused by user errors and minimizing unnecessary noise and power consumption, while maintaining consistent printing quality.

Implementation Method 1

an air pressure sensor configured to detect air pressure

Methodology Applied
Scientific EffectAir pressure detection:

Implementation Method 2

a suction fan configured to suck the print medium via the suction hole

Methodology Applied
Scientific EffectSuction: Suction

Data Source

PatentUS11325401B2Printing apparatus and control method therefor
Publication Date: 2022.05.10 SEIKO EPSON CORP
  • US11325401B2 patent drawing
  • US11325401B2 patent drawing
  • US11325401B2 patent drawing

AI summary

A printer for printing on rolled paper includes an air pressure sensor that detects air pressure, a platen that has a suction hole and is installed on a transport path of the rolled paper, a suction fan that sucks the rolled paper via the suction hole, and a control section that performs control for changing a rotation speed of the suction fan according to a detection result of the air pressure sensor.