Printer Output Tray Structure to Prevent Paper Jamming

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Solution Overview

Problem

Existing printing apparatuses with retractable trays face issues of deteriorated appearance quality due to exposed guide units and potential discharge failures from protruding tray surfaces, which can lead to paper-jamming.

Innovation Solution

The design incorporates a protruding portion on the tray's supporting surface and a convex portion that guides the discharged medium away from the protruding portion, ensuring the guide unit is hidden and preventing contact during discharge.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Shape

If the tray surface protrudes in the width direction to cover the guide unit, then the appearance quality is improved, but the recording medium may contact the protruding portion causing discharge failure

Engineering Contradiction:
Improveappearance qualityVSAvoiddischarge reliability
Core Design Contradiction:
ShapeVSReliability

Solution Approach 1:

The tray surface is segmented into different functional zones: a protruding portion for aesthetic purposes and a convex portion for functional guidance. This segmentation allows the protruding portion to improve appearance while the convex portion ensures proper medium discharge by guiding it away from the protruding area.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The convex portion acts as an intermediary element between the protruding portion and the discharged recording medium. It guides the medium along a path that avoids contact with the protruding portion, thus preventing discharge failures while maintaining the aesthetic benefit of the protruding design.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If the guide unit is exposed between the outer cover and tray, then the tray can be properly guided, but the appearance quality deteriorates

Engineering Contradiction:
Improvetray guidance functionVSAvoidappearance quality
Core Design Contradiction:
Ease of operationVSShape

Solution Approach 1:

The guide unit is nested within the tray structure, specifically positioned within the recessed area surrounded by the protruding portion. This nesting allows the guide unit to remain functional for tray guidance while being hidden from external view, improving appearance quality.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The guide function is extracted from a traditional exposed configuration and integrated into the tray's internal structure. The guide unit is taken out from the external space between the cover and tray and repositioned within the tray's recessed area, maintaining functionality while improving aesthetics.

Inventive Principle:
Principle #2Taking out (Extraction)

Data Source

PatentUS12533896B2Printing apparatus to prevent paper-jamming
Publication Date: 2026.01.27 CANON KK
  • US12533896B2 patent drawing
  • US12533896B2 patent drawing
  • US12533896B2 patent drawing

AI summary

A printing apparatus includes a discharge unit and a tray. The discharge unit discharges a recording medium printed by a print unit in a first direction. The tray includes a supporting surface that supports the recording medium discharged from the discharge unit, a protruding portion that forms part of the supporting surface and that protrudes in a second direction intersecting the first direction, and a convex portion that is provided on the supporting surface and that protrudes upward from the supporting surface. The convex portion is formed on an inner side of the protruding portion in the second direction and overlaps the protruding portion in the first direction.