Printer Tray Removal via Positioning Protrusions

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Solution Overview

Problem

Printer apparatuses with traditional tray systems are limited in setup direction and operator access, and can suffer damage from guide members like rails during tray insertion.

Innovation Solution

A printer apparatus design featuring a support surface and wall surfaces that allow the tray to be detached from any direction within a predetermined angle, eliminating the need for guide members and incorporating a locking mechanism using convex and concave portions or magnets for secure positioning.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If guide members such as rails are used to guide the tray, then the tray can be positioned accurately, but the setup direction and operator access are limited and damage can occur during insertion

Engineering Contradiction:
Improvetray positioning accuracyVSAvoidsetup direction freedom
Core Design Contradiction:
Manufacturing precisionVSAdaptability or versatility

Solution Approach 1:

The patent removes guide members such as rails from the tray installation system. Instead of using external guide structures, the invention uses positioning protrusions and recesses integrated into the tray and apparatus body to achieve accurate positioning without constraining the insertion direction, thereby enabling flexible setup orientations.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The positioning protrusions and recesses serve multiple functions: they guide the tray into the correct position, prevent over-insertion, and allow the tray to be installed from various directions. This multi-functional design eliminates the need for separate guide members and enables both accurate positioning and setup flexibility.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Manufacturing precision

If guide members such as rails are used to guide the tray, then the tray can be positioned accurately, but the structure becomes more complex and costly

Engineering Contradiction:
Improvetray positioning accuracyVSAvoidguide member structure
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The positioning function is merged into the tray structure itself through integrated positioning protrusions and corresponding recesses in the apparatus body. This eliminates the need for separate guide members like rails, simplifying the overall structure while maintaining accurate tray positioning.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent extracts and removes guide members such as rails from the system, replacing them with a simpler positioning mechanism using protrusions and recesses that are part of the tray and apparatus body structure, thereby reducing device complexity and cost.

Inventive Principle:
Principle #2Taking out (Extraction)

3Manufacturing precision

If guide members such as rails are used to guide the tray, then the tray can be positioned accurately, but damage can occur to the rails or tray during insertion

Engineering Contradiction:
Improvetray positioning accuracyVSAvoiddamage risk during insertion
Core Design Contradiction:
Manufacturing precisionVSObject-affected harmful factors

Solution Approach 1:

The positioning protrusions and recesses are designed to guide the tray smoothly into place before final engagement, preventing sudden impacts or misalignment that could cause damage. The gradual engagement of the positioning features cushions the insertion process and protects both the tray and apparatus body.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

4Ease of operation

If the tray is made detachable for easy access, then operator convenience is improved, but positioning accuracy may be compromised

Engineering Contradiction:
Improvetray accessibilityVSAvoidtray positioning accuracy
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The positioning protrusions and recesses are designed to automatically align and engage the tray with the apparatus body when inserted, eliminating the need for manual positioning adjustments. This self-aligning mechanism ensures accurate positioning every time the tray is installed, maintaining precision while preserving ease of access.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design provides freedom in setup direction, reduces the risk of damage, and enhances operator convenience by allowing the tray to be accessed from various angles, while eliminating the need for costly guide members.

Implementation Method 1

a locking mechanism using convex and concave portions or magnets for secure positioning

Methodology Applied
Scientific EffectMagnetism: Magnetism

Data Source

PatentUS8821054B2Printer apparatus
Publication Date: 2014.09.02 NISCA KK
  • US8821054B2 patent drawing
  • US8821054B2 patent drawing
  • US8821054B2 patent drawing

AI summary

A printer apparatus includes a supply unit to supply recording media, a recording unit to record information to the recording media, and a storage unit to store the recording media. A tray is formed in at least one of the supply unit and the storage unit and detachably connected to the apparatus to store a plurality of recording media in a stacked state. The apparatus includes a support surface for supporting a bottom surface of the tray, and at least one wall surface touching or opposing a side surface of the tray. An opening is defined by the bottom surface and the at least one wall surface to allow the tray to be detached from a direction within a predetermined angle of the side surface of the apparatus. A positioning device is disposed in at least one of the support surface and the wall surface for positioning the tray.