Printer Tray Sensor Detects Incomplete Print Jobs

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Solution Overview

Problem

Users often fail to recognize warning displays from image forming apparatuses, leading to incomplete printing processes due to factors like out of paper, toner issues, or jams, resulting in undischarged print media being removed from the paper discharge tray without notification of incomplete printing.

Innovation Solution

An image forming apparatus equipped with a processor that determines if the printing process is complete by monitoring remaining print data and outputs a warning when the process is not finished, using a combination of sensors and display units to notify the user when the print medium is removed from the tray.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a warning display is provided on the display unit to notify users of incomplete printing processes, then the reliability of printing process completion notification is improved, but the ease of operation deteriorates because users often fail to recognize the warning display

Engineering Contradiction:
Improvenotification reliabilityVSAvoiduser operation convenience
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

A sensor detects whether print medium remains on the paper discharge tray and serves as an intermediary to automatically trigger warning notifications, eliminating the need for users to visually check the display unit

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system provides automatic feedback by detecting the presence of print medium on the discharge tray and issuing warnings through multiple channels (display unit, speaker, or both) when printing is incomplete, ensuring users are notified without needing to actively monitor the display

Inventive Principle:
Principle #23Feedback

2Reliability

If the image forming apparatus provides multiple warning notification methods (display and speaker), then the reliability of user notification is improved, but the device complexity increases

Engineering Contradiction:
Improvenotification reliabilityVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The warning notification system is designed to perform multiple functions through a single integrated mechanism: it can notify users via the display unit, speaker, or both simultaneously, allowing the same notification system to adapt to different situations without requiring separate independent systems

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The control unit automatically selects and activates appropriate notification methods based on real-time detection of printing status and user presence, providing reliable multi-channel feedback while maintaining simple control logic

Inventive Principle:
Principle #23Feedback

3Loss of information

If the apparatus automatically detects print medium removal and checks printing completion, then the loss of information about incomplete printing is reduced, but the device complexity increases due to additional sensors and processing

Engineering Contradiction:
Improveinformation loss preventionVSAvoiddetection system complexity
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The system performs self-detection by using sensors to automatically monitor whether print medium has been removed from the discharge tray and whether printing is complete, eliminating the need for manual user checking and information input

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The sensor provides continuous feedback about print medium presence on the discharge tray, which the control unit processes to automatically determine printing completion status and trigger appropriate warnings, creating a simple closed-loop information system

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS10402706B2Image forming apparatus and image forming method
Publication Date: 2019.09.03 KK TOSHIBA
  • US10402706B2 patent drawing
  • US10402706B2 patent drawing
  • US10402706B2 patent drawing

AI summary

An image forming apparatus includes an image forming unit configured to perform a printing process of forming an image on a print medium based on print data, and a processor. The processor is configured to determine whether or not the printing process has completed based on remaining print data to be printed, when the print medium is removed from a paper discharge tray in which the print medium on which the image is formed by the image forming unit is placed, and to cause a warning to be output upon determining that the printing process has not completed based on the remaining print data to be printed.