Printer Tray Switching Controller for Continuous Sheet Feed

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Solution Overview

Problem

Printing apparatuses experience productivity decreases due to sheet running out in the sheet feed tray, leading to waiting for user intervention to supply more sheets.

Innovation Solution

A printing apparatus with a controller that determines and switches the sheet feed source from a nearly depleted tray to another tray with sufficient sheets, using a sheet feeder and discharger system with multiple trays, ensuring continuous printing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a single sheet feed tray is used, then the device complexity is reduced, but the productivity decreases due to frequent sheet running out and user intervention

Engineering Contradiction:
Improveprinted sheet productivityVSAvoidsheet feed tray configuration
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The sheet feed system is divided into multiple independent sheet feed trays (first sheet feed tray and second sheet feed tray), each capable of storing sheets separately. This segmentation allows the system to switch between trays when one becomes depleted, preventing productivity loss and reducing the frequency of user intervention while maintaining manageable complexity through modular tray design.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Multiple sheet feed trays are configured to perform the same function of feeding sheets to the printer. The system can universally feed from any available tray, and the controller manages multiple trays as interchangeable resources. This multi-functionality ensures continuous operation by allowing the printer to draw sheets from any tray that contains sufficient sheets, thereby maintaining high productivity without excessive complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Loss of time

If manual sheet supply is required, then the device complexity is reduced, but the loss of time increases due to waiting for user intervention

Engineering Contradiction:
Improvedowntime for sheet supplyVSAvoidautomatic sheet feed source switching
Core Design Contradiction:
Loss of timeVSExtent of automation

Solution Approach 1:

The controller continuously monitors the sheet remaining amounts in both the first and second sheet feed trays. When the first tray becomes depleted, the controller receives feedback about this state and automatically switches the sheet feed source to the second tray. This feedback mechanism eliminates the need for manual intervention and reduces downtime by ensuring the printer always has sheets available, while the automation remains simple and manageable.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The printing apparatus performs self-service by automatically detecting when the current sheet feed tray is depleted and switching to an alternative tray without requiring user intervention. The system monitors its own sheet status and autonomously manages the sheet feed source, reducing downtime and maintaining productivity. This self-service capability is achieved through relatively simple automation that tracks sheet levels and executes tray switching.

Inventive Principle:
Principle #25Self-service

3Productivity

If multiple sheet feed trays are configured, then the productivity is improved through continuous printing, but the ease of operation decreases due to tray management complexity

Engineering Contradiction:
Improveprinted sheet productivityVSAvoidsheet feed tray management
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

The controller automatically manages the multiple sheet feed trays by monitoring sheet remaining amounts and performing switchovers between trays. This self-service management eliminates the need for users to manually track or switch trays, simplifying operation despite having multiple trays. Users simply load sheets into trays without needing to manage the switching logic, maintaining ease of operation while achieving continuous printing and high productivity.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system provides feedback to users about the status of sheet feed trays (such as sheet remaining amounts) without requiring users to manually check or manage tray configurations. The controller handles the complexity of tray management internally and only presents simple status information to users, maintaining ease of operation while enabling continuous printing through automatic tray switching based on feedback from sheet level sensors.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS11040556B2Printing apparatus with plurality of sheet feed trays
Publication Date: 2021.06.22 RISO KAGAKU CORP
  • US11040556B2 patent drawing
  • US11040556B2 patent drawing
  • US11040556B2 patent drawing

AI summary

A printing apparatus includes: a printer; a sheet feeder including sheet feed trays; a sheet discharger to discharge and hold sheets printed by the printer; and a controller. Upon unloading of the sheets from the sheet discharger, the controller: determines whether to perform switching of a sheet feed source from a first sheet feed tray which is a latest sheet feed source of the sheet feed trays to a second sheet feed tray which is a sheet feed tray other than the first sheet feed tray of the sheet feed trays, based on a first sheet remaining amount in the first sheet feed tray and a second sheet remaining amount in the second sheet feed tray; and, upon determining to perform the switching, controls the sheet feeder to switch the sheet feed source from the first sheet feed tray to the second sheet feed tray.