Printer Unit Inspection Commands for Modular Part Management

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Solution Overview

Problem

The existing printing systems using modularized unit parts with different functions require extensive manual inspection, increasing management complexity and man-hours, making it difficult to maintain and manage efficiently.

Innovation Solution

A printing system utilizing a command group including a printer control command and a unit inspection command, created using a common software development kit (SDK), to streamline the inspection process of unit parts, allowing for easier management and reduced man-hours, with a controller outputting these commands to perform inspections and self-tests on unit parts.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If manual inspection is performed on each unit part before incorporation, then the reliability of the printing apparatus is improved, but the loss of time and productivity deteriorate due to increased man-hours

Engineering Contradiction:
Improveunit part qualityVSAvoidinspection time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent merges the inspection processes for multiple unit parts into a single integrated inspection device. The inspection device can simultaneously inspect multiple unit parts using a unified command structure, reducing the total inspection time while maintaining quality standards. This is achieved by combining separate inspection operations into one coordinated process that handles multiple components.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The inspection device is designed with universal functionality to handle various types of unit parts through a single interface. By using a unified command group that can be applied across different unit parts, the system achieves multi-functional inspection capability, eliminating the need for separate inspection procedures for each unit part type and significantly reducing inspection time.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Manufacturing precision

If separate inspection procedures are used for each unit part, then the manufacturing precision is maintained, but the device complexity increases due to multiple inspection protocols

Engineering Contradiction:
Improveunit part qualityVSAvoidinspection system complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent implements a universal inspection device that can handle multiple unit parts through a single unified command interface. This multi-functional approach maintains manufacturing precision by applying consistent inspection criteria across all unit parts while eliminating the complexity of multiple separate inspection protocols. The device achieves versatility without sacrificing quality control.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The inspection system is segmented into modular components that can independently inspect different unit parts, yet are coordinated through a unified command structure. This segmentation allows the system to maintain precise inspection of individual parts while managing complexity through modular design, where each module handles specific inspection tasks but reports through a common interface.

Inventive Principle:
Principle #1Segmentation

3Adaptability or versatility

If multiple unit parts with different functions are used, then the adaptability of the printing system is improved, but the ease of operation deteriorates due to increased management trouble

Engineering Contradiction:
Improvesystem functionalityVSAvoidmanagement ease
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The patent creates a universal command interface that can control and inspect multiple unit parts with different functions through a single unified protocol. This allows the printing system to maintain high adaptability by supporting various unit part types while improving ease of operation, as users interact with a consistent interface regardless of the specific unit parts being used. The unified command structure eliminates the need for separate management procedures for different unit parts.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS11474762B2Printing system and managing method for printing system
Publication Date: 2022.10.18 MIMAKI ENGINEERING CO LTD
  • US11474762B2 patent drawing
  • US11474762B2 patent drawing
  • US11474762B2 patent drawing

AI summary

A printing system that performs printing includes a printing apparatus in which at least a part thereof is configured by a unit part which is a replaceable function component. The printing apparatus is controlled using a command group including a printer control command which is a command for controlling the printing apparatus and a unit inspection command which is a command used for an inspection of the unit part. At least a part of the printing apparatus is configured by a plurality of unit parts having different functions. The plurality of unit parts are configured to be inspected using the unit inspection command.