Printer Vertical Stacking Layout Reduces Horizontal Footprint

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Printers with both electrophotographic and inkjet image forming units are typically large due to the side-by-side arrangement of these units, which increases the horizontal size of the device.

Innovation Solution

The printer design positions the inkjet recording unit above the electrophotographic image forming unit, allowing for a reduction in horizontal size by optimizing the layout and path configurations for sheet conveyance and discharge.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the electrophotographic image forming unit and the inkjet recording unit are arranged side by side in a horizontal direction, then both image forming units can be included in the printer, but the size of the printer in the horizontal direction is increased

Engineering Contradiction:
Improvecapability to form both electrophotographic and inkjet imagesVSAvoidhorizontal size of the printer
Core Design Contradiction:
Adaptability or versatilityVSLength of stationary object

Solution Approach 1:

The patent applies vertical stacking arrangement where the inkjet recording unit is positioned above the electrophotographic image forming unit, transforming the horizontal side-by-side layout into a vertical arrangement. This dimensional change reduces the horizontal footprint of the printer while accommodating both image forming units within the same device, directly resolving the technical contradiction between versatility and horizontal size.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Length of stationary object

If the image recording position of the recording unit is located above the image forming position of the image forming unit, then the size of the printer in the horizontal direction is reduced, but the sheet conveyance path becomes more complex

Engineering Contradiction:
Improvehorizontal size of the printerVSAvoidsheet conveyance path configuration
Core Design Contradiction:
Length of stationary objectVSDevice complexity

Solution Approach 1:

The patent implements a nested path configuration where the sheet conveyance path for the inkjet recording unit is integrated within the vertical space above the electrophotographic image forming unit. The conveyance paths are arranged such that sheets for different units can be transported independently without interfering with each other, managing the complexity through spatial nesting rather than adding separate external pathways.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The sheet conveyance system is segmented into separate independent paths: one path for feeding sheets to the electrophotographic image forming unit and another path for feeding sheets to the inkjet recording unit. This segmentation allows each unit to operate with its own dedicated sheet handling mechanism, simplifying the control logic despite the vertical arrangement.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS12181825B2Printer
Publication Date: 2024.12.31 BROTHER KOGYO KK
  • US12181825B2 patent drawing
  • US12181825B2 patent drawing
  • US12181825B2 patent drawing

AI summary

A printer includes an image forming unit configured to form an image on a sheet by an electrophotographic method, and a recording unit configured to record an image on a sheet by an inkjet method. An image recording position of the recording unit is located above an image forming position of the image forming unit.