Printhead Power Regulation via Interface Segmentation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Known cradle support units for printhead cartridges have complex print control circuitry due to the integration of all circuitry on a single board, making it difficult to achieve a compact arrangement.

Innovation Solution

A system with a power regulation circuit incorporated in the interface between the printhead cartridge and the cradle unit, which includes a printed circuit board with connections for power supply and print control circuitry, allowing for orthogonal projection and pivoting, and utilizing capacitors and an inductor for power storage to regulate voltage and current.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If all circuitry is integrated on a single print control circuitry board, then power supply and control functions are unified, but device complexity increases and compactness becomes difficult to achieve

Engineering Contradiction:
Improvecircuit complexityVSAvoidcradle and cartridge arrangement compactness
Core Design Contradiction:
Device complexityVSWeight of moving object

Solution Approach 1:

The patent divides the circuitry into two separate components: a print control circuitry board and a separate power regulation circuit incorporated in the interface. This segmentation reduces the complexity of the main control board while distributing power management functions to the interface component, thereby achieving both reduced complexity and compact arrangement.

Inventive Principle:
Principle #1Segmentation

2Reliability

If power regulation is incorporated in the interface, then power supply to printhead is optimized and constant power to nozzles is ensured, but interface complexity increases

Engineering Contradiction:
Improvepower supply stability to printheadVSAvoidinterface circuit complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The interface acts as an intermediary component between the power supply and the printhead cartridge. By incorporating the power regulation circuit in the interface rather than in the main control board or directly in the cartridge, the patent creates a dedicated intermediate structure that handles power management, ensuring stable power supply while isolating complexity to a specific component.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Volume of moving object

If orthogonal projection and pivoting connections are used in the interface, then compact arrangement is achieved, but manufacturing precision requirements increase

Engineering Contradiction:
Improvecradle and cartridge arrangement volumeVSAvoidconnector alignment precision
Core Design Contradiction:
Volume of moving objectVSManufacturing precision

Solution Approach 1:

The patent employs orthogonal projection where the first printed circuit board is arranged to project substantially orthogonally from the second printed circuit board. This three-dimensional arrangement allows compact volume utilization while the pivoting connection provides mechanical tolerance compensation, reducing the actual manufacturing precision requirements despite the complex spatial configuration.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables a compact and efficient power supply to the printhead, ensuring constant power to ink ejection nozzles, reducing circuit complexity and enhancing the compactness of the cradle and cartridge arrangement.

Implementation Method 1

a power regulation circuit incorporated in the interface for regulating supply of power from the power supply to the printhead cartridge

Methodology Applied
Scientific EffectPower regulation:

Implementation Method 2

the power storage circuit includes a plurality of capacitors for storing said power

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 3

the power storage circuit further includes an inductor for storing some of said power

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS8091973B2Printing system with power regulation
Publication Date: 2012.01.10 MEMJET TECH LTD
  • US8091973B2 patent drawing
  • US8091973B2 patent drawing
  • US8091973B2 patent drawing

AI summary

A printing system comprising: a printhead cartridge comprising a printhead; a cradle unit for supporting the printhead cartridge; and an interface at which the cradle unit is removably engageable with the printhead cartridge, the interface comprising connections for connecting the printhead cartridge with a power supply which is remote from the interface and a power regulation circuit for regulating supply of power from the power supply to the printhead cartridge.