Inkjet Printhead Element Substrate Voltage Drop Compensation

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Solution Overview

Problem

Conventional inkjet printheads face issues with voltage drops due to wiring resistance differences, leading to inconsistent ink discharge characteristics and image quality, especially when using full-line printheads with multiple element substrates arranged in a staggered pattern.

Innovation Solution

The solution involves an element substrate design with heater arrays and transistors of varying sizes to equalize voltage application across heaters, where transistors near electrode pads with lower wiring resistance are smaller and those with higher resistance are larger, ensuring a constant voltage is applied to heaters by adjusting transistor sizes based on wiring resistance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If element substrates are arranged in a staggered pattern to reduce printhead size, then the printing width direction space is optimized, but wiring resistance differences cause voltage drops and inconsistent discharge characteristics

Engineering Contradiction:
Improveprinthead sizeVSAvoiddischarge characteristics consistency
Core Design Contradiction:
Area of stationary objectVSReliability

Solution Approach 1:

The patent applies local quality by making transistor sizes non-uniform across the element substrate. Specifically, transistors are designed with different sizes depending on their position: those closer to the power supply electrode pad have smaller sizes, while those farther away have larger sizes to compensate for higher wiring resistance. This localized variation in transistor dimensions ensures that each print element receives an appropriate drive current despite position-dependent resistance differences, thereby maintaining consistent discharge characteristics across the staggered arrangement of element substrates.

Inventive Principle:
Principle #3Local quality

2Reliability

If transistor sizes are increased to compensate for wiring resistance, then voltage application is equalized across heaters, but element substrate size increases

Engineering Contradiction:
Improvevoltage application consistencyVSAvoidelement substrate size
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The patent implements local quality by varying transistor sizes only in the direction along the power supply wiring, rather than uniformly increasing all transistor sizes. This selective sizing approach compensates for wiring resistance differences while minimizing the overall substrate area increase. The transistor size gradient is optimized to achieve voltage equalization with minimal area penalty.

Inventive Principle:
Principle #3Local quality

3Productivity

If multiple element substrates are arranged in line to achieve full-line printing, then printing speed increases, but the number of connected portions and wiring complexity increases

Engineering Contradiction:
Improveprinting speedVSAvoidwiring complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent applies universality by designing a standardized element substrate structure that can be repeatedly arranged in staggered patterns to form full-line printheads. The power supply wiring and transistor sizing scheme is designed to work consistently across multiple substrates, allowing the same design principles to be applied universally regardless of the number of substrates used. This modular approach simplifies the overall wiring complexity while maintaining high printing speed capability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design effectively eliminates voltage changes caused by wiring resistance differences, improving ink discharge stability and image quality, while also reducing the size of the element substrate and enhancing printing speed and durability.

Implementation Method 1

a current is supplied to the print elements to generate heat, and then ink droplets are discharged by film boiling of ink

Methodology Applied
Scientific EffectJoule Heating: Joule Heating

Implementation Method 2

a current is supplied to the print elements to generate heat, and then ink droplets are discharged by film boiling of ink

Methodology Applied
Scientific EffectFilm Boiling: Boiling

Data Source

PatentUS9604453B2Element substrate, liquid discharge head, and printing apparatus
Publication Date: 2017.03.28 CANON KK
  • US9604453B2 patent drawing
  • US9604453B2 patent drawing
  • US9604453B2 patent drawing

AI summary

According to one embodiment, an element substrate includes: heater arrays each having heaters arranged in parallel; corresponding transistors for driving the heaters included in the heater arrays; a first pad for supplying a voltage to be applied to the heaters; and a second pad for grounding the heaters. The element substrate is provided with a first wiring for connecting the first pad to the heaters, and a second wiring for connecting the heaters to the second pad. Furthermore, sizes of the transistors included in a heater array, of the heater arrays, provided at a position where intervals with respect to the first pad and the second pad are relatively large are set to be larger than the sizes of the transistors included in a heater array provided at a position where the intervals are relatively small.