Printhead Scan Waiting Control to Prevent Nozzle Drying

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Solution Overview

Problem

Existing liquid ejection apparatuses face issues with nozzle drying during carriage waiting times, particularly when the carriage waits on the back position where maintenance mechanisms are not available, leading to potential nozzle surface drying out.

Innovation Solution

The apparatus includes a control unit that manages waiting times for the scanning unit, allowing for a first waiting time at a home position and a shorter second waiting time at a back position, ensuring adequate liquid fixing time without requiring maintenance mechanisms at both positions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Duration of action of moving object

If the carriage waits for a fixed waiting time at both home position and back position to allocate liquid fixing time, then the liquid fixing time is sufficient, but the nozzle surface may dry out at the back position where maintenance mechanisms are not available

Engineering Contradiction:
Improveliquid fixing timeVSAvoidnozzle surface drying prevention
Core Design Contradiction:
Duration of action of moving objectVSReliability

Solution Approach 1:

The patent applies dynamics by making the waiting time variable rather than fixed. The control unit dynamically adjusts the waiting time at the back position based on whether preliminary ejection has been performed. When preliminary ejection is performed, a longer waiting time is allowed; when it is not performed, a shorter waiting time is applied. This dynamic adjustment resolves the contradiction between providing sufficient liquid fixing time and preventing nozzle surface drying.

Inventive Principle:
Principle #15Dynamics

2Duration of action of moving object

If the carriage waits longer at the back position to ensure liquid fixing, then the liquid fixing time is adequate, but the nozzle surface dries out without maintenance mechanism support

Engineering Contradiction:
Improvewaiting time for liquid fixingVSAvoidnozzle surface drying
Core Design Contradiction:
Duration of action of moving objectVSObject-affected harmful factors

Solution Approach 1:

The patent applies parameter changes by modifying the waiting time parameter based on the ejection history. The control unit changes the waiting time parameter at the back position from a fixed value to a conditional value that depends on whether preliminary ejection was performed. This parameter adjustment allows the system to achieve adequate liquid fixing time while avoiding nozzle surface drying by reducing waiting time when preliminary ejection has not been performed.

Inventive Principle:
Principle #35Parameter changes

3Duration of action of moving object

If the carriage waits at the home position for sufficient liquid fixing time, then the liquid fixing is adequate, but the backward scan timing is delayed affecting printing efficiency

Engineering Contradiction:
Improveliquid fixing timeVSAvoidprinting efficiency
Core Design Contradiction:
Duration of action of moving objectVSProductivity

Solution Approach 1:

The patent applies preliminary action by performing preliminary ejection at the home position before the forward scan. This preliminary ejection ensures that the nozzle surface is properly prepared and allows the system to allocate sufficient liquid fixing time at the home position where maintenance mechanisms are available. By performing the ejection action in advance at the appropriate position, the system avoids delays in the backward scan timing while still achieving adequate liquid fixing.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS20250381791A1Liquid ejection apparatus and control method of the same
Publication Date: 2025.12.18 CANON KK
  • US20250381791A1 patent drawing
  • US20250381791A1 patent drawing
  • US20250381791A1 patent drawing

AI summary

A liquid ejection apparatus includes a scanning unit to cause a liquid ejection head to perform forward and backward scans in a scanning direction, a conveyance unit to convey a print medium in a conveyance direction, and a control unit to cause the scanning unit to wait for a first waiting time at a first waiting position between the end of a backward scan and the start of a forward scan, and wait for a second waiting time at a second waiting position between the end of a forward scan and the start of a backward scan. The control unit sets the second waiting time to a first value if the first waiting time is the first value, and sets the second waiting time to be shorter than the first waiting time if the first waiting time is a second value larger than the first value.