Printing Apparatus Downstream Suction and Heating for Ink Drying

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Solution Overview

Problem

Existing printing apparatuses face issues with medium transport failure and drying unevenness due to the simultaneous suction of both ink ejection and drying portions, leading to increased load on transport mechanisms and potential contamination of undried ink images.

Innovation Solution

A printing apparatus with a medium support unit that includes a heater and a separate suction mechanism for drying, positioned downstream of the printing unit, to independently manage the medium's drying without affecting the ink ejection process, reducing the load on transport mechanisms and preventing contamination.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the suction holes are disposed on both the upstream side (ink ejection portion) and downstream side (drying portion) of the cut position, then the possibility of ink being ejected without being dried and undried images being contaminated is suppressed, but the load on the transport means becomes heavier and transport failure is likely to occur

Engineering Contradiction:
Improveprevention of ink contaminationVSAvoidload on transport means
Core Design Contradiction:
ReliabilityVSPower

Solution Approach 1:

The suction mechanism is divided into two independent parts: an upstream suction mechanism for the ink ejection portion and a downstream suction mechanism for the drying portion. This segmentation allows each suction mechanism to operate independently, preventing the need for simultaneous strong suction on both sides that would overload the transport means, while still achieving the goal of preventing ink contamination.

Inventive Principle:
Principle #1Segmentation

2Ease of operation

If the suction hole is disposed in the portion for drying the ink, then the medium is sucked in the drying portion, but the portion in contact with the suction hole is unlikely to be heated, causing drying unevenness

Engineering Contradiction:
Improvemedium suction in drying portionVSAvoiddrying uniformity
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The downstream support unit is designed with non-uniform heating characteristics: the portion containing the suction hole is intentionally made to be less heated compared to other portions. This local quality differentiation allows the suction hole to effectively suction the medium without interfering with the overall drying process, while the heated portions continue to provide necessary thermal energy for drying.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration reduces the likelihood of medium transport failure and drying unevenness, ensuring stable printing with reduced load on transport mechanisms and improved image quality by maintaining the medium's uniform heating.

Implementation Method 1

a heater which heats the medium

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 2

an opening portion which is communicated with a suction mechanism... the suction mechanism is driven so that the medium is sucked and supported by the medium support unit via the opening portion

Methodology Applied
Scientific EffectSuction: Suction

Data Source

PatentUS10336105B2Printing apparatus
Publication Date: 2019.07.02 SEIKO EPSON CORP
  • US10336105B2 patent drawing
  • US10336105B2 patent drawing
  • US10336105B2 patent drawing

AI summary

A printing apparatus includes a printing unit that prints on a medium, and a downstream side support unit that is disposed on a downstream side in a transport direction of the medium with respect to the printing unit and includes a heater which heats the medium and suction holes which is communicated with suction mechanisms. In a case of cutting the medium, the suction mechanisms are driven so that the medium is sucked and supported by the downstream side support unit via the suction holes.