Printing Apparatus Thermal Management via Environmental Value Selection

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

In electrophotographic image formation apparatuses, trapped heat inside the printing apparatus leads to inaccurate environmental temperature and humidity readings by sensors, causing errors in printing operations due to delayed cooling and heat retention.

Innovation Solution

A printing apparatus with a cooling device, environmental value detector, and storage system that selects between real-time and stored environmental values to calculate parameters for printing, ensuring accurate operation even when heat is trapped, by using a controller to manage fan operation and store environmental values before and after printing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If a fan is provided to discharge heat from the fixation device, then heat discharge is improved, but after the fan stops, heat becomes trapped inside the apparatus causing sensor reading errors

Engineering Contradiction:
Improveheat discharge efficiencyVSAvoidenvironmental sensor reading accuracy
Core Design Contradiction:
Loss of energyVSMeasurement precision

Solution Approach 1:

The control unit stores the environmental value detected before the current printing operation starts. When the fan stops and heat becomes trapped, the system uses this stored pre-operation environmental value instead of the inaccurate post-heat-trap sensor reading, thereby maintaining measurement precision while allowing effective heat discharge during operation.

Inventive Principle:
Principle #10Preliminary action

2Temperature

If the fan operates continuously to maintain cooling, then temperature control is improved, but energy consumption increases

Engineering Contradiction:
Improveinternal temperature controlVSAvoidfan energy consumption
Core Design Contradiction:
TemperatureVSUse of energy by moving object

Solution Approach 1:

The fan operates periodically during printing operations to manage heat generation, and the control unit uses stored environmental values from before operations started to maintain accurate temperature compensation without requiring continuous fan operation, thus reducing energy consumption while maintaining effective temperature control during active printing.

Inventive Principle:
Principle #19Periodic action

3Loss of time

If environmental sensor readings are used immediately after fan starts, then response time is improved, but measurement accuracy deteriorates due to trapped heat

Engineering Contradiction:
Improveresponse timeVSAvoidenvironmental value detection accuracy
Core Design Contradiction:
Loss of timeVSMeasurement precision

Solution Approach 1:

The system stores the environmental value detected before the current printing operation begins. When the fan starts and heat becomes trapped, the control unit uses this pre-stored environmental value to calculate printing parameters, ensuring measurement accuracy is maintained while allowing immediate response without waiting for heat to dissipate.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces errors in environmental value detection, allowing for appropriate parameter calculation and improved image formation results by correcting temperature and humidity values, thus preventing shifts in density and fixing performance degradation.

Implementation Method 1

a fan is provided to the fixation device to discharge the heat generated in the fixation device so as to cool the interior of the image formation apparatus

Methodology Applied
Scientific EffectHeat discharge: Convection

Implementation Method 2

the heat generated in the fixation device so as to cool the interior of the image formation apparatus

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Data Source

PatentUS11951755B2Printing apparatus and printing method
Publication Date: 2024.04.09 OKI ELECTRIC INDUSTRY CO LTD
  • US11951755B2 patent drawing
  • US11951755B2 patent drawing
  • US11951755B2 patent drawing

AI summary

A printing apparatus according to an embodiment may include: a printing device; a cooling device; an environmental value detector configured to detect an environmental value in or around the printing apparatus; an environmental value storage storing the environmental value detected by the environmental value detector before a current printing operation starts; and a print controller configured, in response to starting the current printing operation, to select one of the environmental value stored in the environmental value storage before the start of the current printing operation and an environmental value detected by the environmental value detector after a start of cooling the printing device by the cooling device in the current printing operation, calculate, based on the selected environmental value, a parameter for the printing device to perform the current printing operation, and cause the printing device to perform the current printing operation based on the calculated parameter.