Printing Control Apparatus Nozzle Management for Density Uniformity

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Solution Overview

Problem

Ink jet printers using pigment ink face density unevenness issues due to ink settling, leading to reduced printing quality, as the pigment ink settles over time, causing variations in ink density across nozzles in a nozzle row.

Innovation Solution

A printing control apparatus that reduces the number of used nozzles based on the elapsed time of the ink cartridge, prioritizing central nozzles to maintain consistent ink density and prevent density unevenness, with different reduction rates for various ink colors and using foam-type cartridges to prevent ink leakage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If the number of used nozzles is reduced based on cartridge elapsed time, then density unevenness is suppressed, but the printing area coverage is reduced

Engineering Contradiction:
Improvedensity uniformityVSAvoidprinting area coverage
Core Design Contradiction:
Manufacturing precisionVSArea of stationary object

Solution Approach 1:

The patent applies local quality by differentiating nozzle usage based on their position in the nozzle row. Central nozzles are prioritized for use while end nozzles are reduced or deactivated based on cartridge elapsed time. This creates a non-uniform usage pattern where different regions of the nozzle row have different operational statuses, thereby maintaining density uniformity in the printed output while preserving adequate printing area coverage through selective nozzle utilization.

Inventive Principle:
Principle #3Local quality

2Manufacturing precision

If central nozzles are prioritized for use, then ink density consistency is improved, but the complexity of nozzle management increases

Engineering Contradiction:
Improveink density consistencyVSAvoidnozzle management complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent implements preliminary action by pre-establishing a predetermined correspondence between nozzle positions and usage priorities before actual printing occurs. The control unit is configured with advance knowledge of which nozzles to prioritize (central nozzles) and which to reduce (end nozzles) based on cartridge elapsed time. This pre-planned nozzle management strategy simplifies real-time control while ensuring consistent ink density, as the system doesn't need to dynamically calculate optimal nozzle selection during printing operations.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If foam-type cartridges are used to prevent ink leakage, then ink containment is improved, but the risk of pigment settling causing density variation increases

Engineering Contradiction:
Improveink containmentVSAvoidink density uniformity
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent converts the harmful effect of pigment settling into a beneficial control mechanism. Instead of attempting to prevent pigment settling (which is difficult in foam-type cartridges), the system accepts settling as inevitable and uses cartridge elapsed time as a metric to proactively adjust nozzle usage. By reducing reliance on nozzles that have been subject to prolonged settling periods, the system transforms the settling phenomenon from a quality defect into a manageable parameter, maintaining density uniformity while preserving the ink containment benefits of foam-type cartridges.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively suppresses density unevenness by adjusting the number of used nozzles according to the cartridge's age, ensuring consistent ink density and improved printing quality, while also preventing ink leakage through the use of foam-type cartridges.

Implementation Method 1

Some printers use ink cartridges in which pigment ink is caused to permeate a sponge-type material in order to prevent the ink from leaking

Methodology Applied
Scientific EffectAbsorption: Absorption (physical)

Implementation Method 2

pigment ink has a problem in that the pigment contained therein settles

Methodology Applied
Scientific EffectSedimentation: Sedimentation

Data Source

PatentUS9610777B2Printing control apparatus, printing control method, and program
Publication Date: 2017.04.04 SEIKO EPSON CORP
  • US9610777B2 patent drawing
  • US9610777B2 patent drawing
  • US9610777B2 patent drawing

AI summary

A printing control apparatus controls ejection of a pigment ink, supplied from a cartridge, from a nozzle row having a plurality of nozzles. Time information regarding an elapsed time of the cartridge is obtained, and used nozzles, in the nozzle row, that eject the pigment ink are reduced based on the time information of the cartridge.