Printing Device High-Speed Mode Omitting Maintenance

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Solution Overview

Problem

Existing printing devices do not fully optimize operations to achieve faster first printing after a request, as they primarily focus on drying mechanism warmup and neglect other operations that could enhance speed.

Innovation Solution

A printing device with a control system that implements a high-speed printing mode, omitting or reducing maintenance, micro-weave printing, and cutting operations, and adjusting heating and paper feeding processes to expedite the first print without compromising quality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If maintenance operations are performed before printing, then printing head reliability is improved, but first printing speed deteriorates

Engineering Contradiction:
Improveprinting head reliabilityVSAvoidfirst printing speed
Core Design Contradiction:
ReliabilityVSSpeed

Solution Approach 1:

The patent extracts the maintenance operation from the mandatory pre-printing sequence. The control section determines whether to perform maintenance operations based on printing history and conditions, omitting them when unnecessary (e.g., when a single image is printed or continuous printing is performed). This selective extraction of maintenance operations eliminates unnecessary delays while preserving reliability when needed.

Inventive Principle:
Principle #2Taking out (Extraction)

2Manufacturing precision

If micro-weave printing operation is performed, then printing quality is improved, but first printing speed deteriorates

Engineering Contradiction:
Improveprinting qualityVSAvoidfirst printing speed
Core Design Contradiction:
Manufacturing precisionVSSpeed

Solution Approach 1:

The patent applies local quality by selectively applying micro-weave printing only to specific regions of the image rather than uniformly to the entire image. The control section identifies end portions of the image in the conveying direction and performs standard printing on those portions while applying micro-weave printing only to central portions where high quality is critical. This localized approach maintains quality where needed while improving overall first printing speed.

Inventive Principle:
Principle #3Local quality

3Manufacturing precision

If cutting operation is performed multiple times, then printing medium handling precision is improved, but first printing speed deteriorates

Engineering Contradiction:
Improveprinting medium handling precisionVSAvoidfirst printing speed
Core Design Contradiction:
Manufacturing precisionVSSpeed

Solution Approach 1:

The patent applies partial action by performing fewer cutting operations than traditionally required. Instead of performing multiple cutting operations to ensure precise printing medium handling, the control section determines that a single cutting operation (or no cutting) is sufficient when printing conditions allow. This reduction in cutting operations eliminates unnecessary time consumption while maintaining adequate handling precision.

Inventive Principle:
Principle #16Partial or excessive action

4Manufacturing precision

If standby operation is performed for heating temperature stabilization, then printing quality is improved, but first printing speed deteriorates

Engineering Contradiction:
Improveprinting qualityVSAvoidfirst printing speed
Core Design Contradiction:
Manufacturing precisionVSSpeed

Solution Approach 1:

The patent applies preliminary action by pre-heating the heating section to a temperature close to the target temperature before printing begins. The control section monitors the heating temperature and determines when stabilization is sufficient, allowing printing to proceed without waiting for complete temperature stabilization. This preliminary heating action reduces the standby time while ensuring adequate heating quality for the print operation.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables faster first printing by reducing unnecessary operations, thereby minimizing the time required for the initial print while maintaining printing quality.

Implementation Method 1

a heating section configured to heat the printing medium

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 2

a printing head configured to eject ink onto a printing medium

Methodology Applied
Scientific EffectLiquid ejection:

Data Source

PatentUS10974500B2Printing device and control method for printing device
Publication Date: 2021.04.13 SEIKO EPSON CORP
  • US10974500B2 patent drawing
  • US10974500B2 patent drawing
  • US10974500B2 patent drawing

AI summary

A printing device includes a printing section including an inkjet head configured to eject ink onto a conveyed roll paper, a conveying section configured to convey the conveyed roll paper, and a control section configured to print an image on the conveyed roll paper with the printing section and the conveying section. The control section has a normal printing mode for printing the image with a plurality of operations based on the printing section and the conveying section and a high-speed printing mode for, during first print, printing the image while omitting or changing a part of the plurality of operations included in the normal printing mode according to the operation.