3D Printing Device with Suction Table for Precision Imaging

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing printing devices struggle to simultaneously form three-dimensional objects and images on a medium with high accuracy, as they require separate devices or complex operations for each task.

Innovation Solution

A printing device with a table attaching portion that can switch between a first table for three-dimensional object shaping and a second table with pass-through holes for medium mounting, along with an ejecting unit for shaping and coloring materials, and a suction portion to adsorb the medium, allowing for precise positioning and simultaneous three-dimensional object shaping and image formation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a single device is used for both three-dimensional object shaping and image formation, then device versatility is improved, but manufacturing precision for both functions simultaneously deteriorates

Engineering Contradiction:
Improvedevice versatilityVSAvoidimage formation precision
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The printing device is segmented into functionally independent modules: a first table for three-dimensional object shaping and a second table with pass-through holes for image formation. This segmentation allows each table to be optimized for its specific function while being integrated into a single versatile device, resolving the contradiction between device versatility and manufacturing precision.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The device achieves multi-functionality by incorporating both a first table for three-dimensional object shaping and a second table for image formation within one integrated system. The table attaching portion can attach either table, enabling the single device to perform both shaping and image formation operations with high precision for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Manufacturing precision

If the second table with pass-through holes is used for medium mounting, then image formation precision is improved, but device complexity increases

Engineering Contradiction:
Improveimage formation precisionVSAvoiddevice complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The suction portion is merged with the second table structure, forming an integrated assembly where the suction portion decompresses the back surface of the second table to adsorb the medium. This merging reduces the number of separate components and simplifies the overall device structure while maintaining high image formation precision through the pass-through hole design.

Inventive Principle:
Principle #5Merging (Combining)

3Ease of operation

If the suction portion is arranged integrally with the second table, then ease of operation is improved, but the weight of the table attaching portion increases

Engineering Contradiction:
Improveease of operationVSAvoidtable attaching portion weight
Core Design Contradiction:
Ease of operationVSWeight of moving object

Solution Approach 1:

The suction portion is designed to be detachably connected to the second table rather than permanently fixed, allowing dynamic reconfiguration of the device. This detachable connection enables the suction portion to be separated when not needed, reducing the effective weight of the table attaching portion during three-dimensional object shaping operations while maintaining ease of operation when image formation is required.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables high-accuracy formation of both three-dimensional objects and images on a medium using a single device, with the suction portion maintaining medium position during image formation, thus enhancing overall precision and efficiency.

Implementation Method 1

a suction portion that decompresses a side of the back surface of the second table when the second table is attached to the table attaching portion to adsorb the medium to the mounting surface

Methodology Applied
Scientific EffectSuction: Suction

Data Source

PatentUS10882254B2Printing device
Publication Date: 2021.01.05 MIMAKI ENGINEERING CO LTD
  • US10882254B2 patent drawing
  • US10882254B2 patent drawing
  • US10882254B2 patent drawing

AI summary

A printing device is provided and includes: a table attaching portion, replaceably attaching a respective table of a first table for mounting a three-dimensional object and a second table including a mounting surface for mounting a medium and a plurality of pass-through holes passing through the mounting surface and a back surface on an opposite side of the mounting surface; an ejecting unit, ejecting a shaping material for shaping the three-dimensional object and a coloring material for coloring the three-dimensional object and the medium toward the table attached to the table attaching portion; a relative moving portion, relatively moving the table attaching portion and the ejecting unit in a vertical direction and a horizontal direction; and a suction portion, decompressing a side of the back surface of the second table when the second table is attached to the table attaching portion to adsorb the medium to the mounting surface.