Printing Apparatus Discharge Timing Adjustment for Landing Position Accuracy
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Solution Overview
Problem
Existing printing apparatuses face significant challenges in reducing discrepancies in the landing positions of ink droplets during bidirectional printing, leading to degradation in printing quality due to insufficient adjustment of discharge timing points for varying dot sizes.
Innovation Solution
The printing apparatus analyzes the size and quantity of ink droplets based on image data to calculate adjustment values for discharge timing points, allowing for precise adjustments to reduce discrepancies between outward and homeward movement landing positions, thereby improving printing quality.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If bidirectional printing is performed with liquid droplets of different sizes, then printing coverage is improved, but landing position discrepancies arise between outward and homeward movements
Solution Approach 1:
The patent applies parameter changes by adjusting discharge timing points based on liquid droplet size. Different discharge timing adjustments are made for large dots, middle dots, and small dots, allowing the system to compensate for landing position discrepancies while maintaining bidirectional printing capability. This resolves the contradiction by dynamically changing operational parameters (discharge timing) according to the specific condition (droplet size).
Solution Approach 2:
The patent implements local quality by applying different discharge timing adjustments to different regions of the image based on dot size distribution. The image is divided into multiple regions, and each region receives customized discharge timing adjustments according to its specific dot size characteristics, rather than applying a uniform adjustment across the entire image. This allows precise correction of landing position discrepancies in each local area.
2Device complexity
If discharge timing is adjusted for only two image categories, then device complexity is reduced, but landing position discrepancy correction is insufficient
Solution Approach 1:
The patent applies segmentation by dividing the image into multiple discrete regions and further categorizing liquid droplets into three distinct size groups (large, middle, small dots). This segmentation allows the system to apply specific discharge timing adjustments to each category, achieving more precise landing position correction without requiring overly complex continuous adjustment mechanisms. The segmentation strategy balances complexity and precision by using manageable discrete categories.
Solution Approach 2:
The patent implements dynamics by making discharge timing adjustments adaptive and variable rather than fixed. The system dynamically selects appropriate discharge timing adjustments based on the specific combination of region and dot size category, allowing flexible response to different printing conditions. This dynamic approach enables precise correction across varied scenarios without requiring a completely different system architecture.
Data Source
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AI summary
A printing apparatus includes a medium transport portion configured to transport a recording medium in a transport direction, a discharge head configured to discharge liquid droplets each having one size among mutually different sizes onto the recording medium, a head moving portion configured to reciprocate the discharge head in a main scanning direction intersecting with the transport direction, a printer controller serving as a calculation portion configured to analyze the size of each of the liquid droplets and quantities with respect to the liquid droplets on the basis of image data corresponding to an image to be printed on the recording medium to calculate at least one adjustment value to be applied to discharge timing points at each of which a corresponding one of the liquid droplets is discharged, and a controller configured to change the discharge timing points on the basis of the at least one adjustment value.