Printing Apparatus Drying Temperature Adjustment Method

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The existing printing apparatuses face challenges in accurately adjusting the drying temperature of the drying unit to ensure proper drying of the medium, leading to insufficient drying when using a liquid amount corresponding to not-fully dried patches, which affects the quality and integrity of the printed image.

Innovation Solution

An adjustment method is introduced where patches with different liquid amounts are printed and dried, using correspondence data to determine the heating temperature of the drying unit based on the evaporation amount, allowing for proper drying by adjusting the heating temperature to match the desired liquid amount and ensuring full dryness of the medium.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the discharge rate of liquid is increased for accurate color reproduction, then color accuracy is improved, but the drying capability of the drying unit becomes insufficient leading to inadequate drying

Engineering Contradiction:
Improvecolor reproduction accuracyVSAvoiddrying capability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent adjusts the heating temperature of the drying unit as a parameter change to match the liquid discharge amount. By establishing a correspondence relationship between liquid amount and heating temperature, the system dynamically adapts the drying parameters to the printing conditions, ensuring both color accuracy and proper drying without manual intervention.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The system implements feedback by measuring the actual dry condition of patches with different liquid amounts and using this information to adjust the heating temperature. The correspondence data stores the relationship between liquid amounts and required heating temperatures, enabling the system to learn and adapt to optimal drying conditions based on observed results.

Inventive Principle:
Principle #23Feedback

2Reliability

If the heating temperature of the drying unit is increased to dry patches with higher liquid amounts, then drying capability is improved, but patches with lower liquid amounts may become over-dried affecting image quality

Engineering Contradiction:
Improvedrying capabilityVSAvoidimage quality
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent applies local quality by adjusting the heating temperature according to the specific liquid amount in different printing scenarios. Instead of using a fixed high temperature that could over-dry all patches, the system tailors the heating temperature to match the actual liquid discharge amount, ensuring each patch receives appropriate drying treatment without affecting overall image quality.

Inventive Principle:
Principle #3Local quality

3Reliability

If the heating temperature is adjusted manually for different liquid amounts, then drying effectiveness is improved, but the operation complexity increases

Engineering Contradiction:
Improvedrying effectivenessVSAvoidadjustment complexity
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The system implements self-service by automatically determining the appropriate heating temperature based on the liquid discharge amount and stored correspondence data. The printing apparatus autonomously adjusts the drying parameters without requiring manual intervention, eliminating the complexity of manual temperature adjustment while maintaining optimal drying effectiveness.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method enables the printing apparatus to accurately calculate and adjust the drying temperature, ensuring the medium is properly dried, thereby maintaining image quality and preventing damage from over-drying or under-drying.

Implementation Method 1

a plurality of patches 70 each having a different liquid amount are printed on a medium S... after the medium S on which the plurality of patches 70 are printed is subject to drying by the drying unit 50... the same medium S may include fully dried patches 70 and not-fully dried patches 70... correspondence data indicating a correspondence relationship between a heating temperature of the drying unit 50 and an amount of evaporation of the liquid caused by the drying unit 50

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 2

a drying unit 50 configured to heat the medium S... adjusting a heating temperature of the drying unit 50... after the medium S on which the plurality of patches 70 are printed is subject to drying by the drying unit 50

Methodology Applied
Scientific EffectHeating: Heating

Data Source

PatentUS10493776B2Adjustment method of printing apparatus
Publication Date: 2019.12.03 SEIKO EPSON CORP
  • US10493776B2 patent drawing
  • US10493776B2 patent drawing
  • US10493776B2 patent drawing

AI summary

An adjustment method of a printing apparatus capable of properly drying a medium is provided. An adjustment method of a printing apparatus is provided and the adjustment method includes printing on a medium a plurality of patches having different amounts of liquid discharged from a printing unit, and adjusting a heating temperature of a drying unit configured to heat the medium by referring to correspondence data indicating a correspondence relationship between the heating temperature of the drying unit and an amount of evaporation of the liquid caused by the drying unit, based on a dry condition of the patch that have been subjected to drying by the drying unit.