Printing Apparatus Edge Detection Carriage

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Solution Overview

Problem

Existing printing apparatuses face challenges in detecting both side edges of a medium independently of whether the printing head is movable or fixed, leading to increased apparatus size and potential accuracy issues due to sensor staining with ink.

Innovation Solution

A printing apparatus with a medium detection device that includes a movable carriage with two sensors positioned differently in the width direction, controlled by a unit that moves the carriage to detect side edges, reducing the apparatus's width dimension and minimizing ink contact with sensors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a sensor is disposed in the printing carriage to detect medium edges, then detection accuracy is improved, but the sensor may be stained with ink reducing reliability

Engineering Contradiction:
Improvedetection accuracyVSAvoidsensor reliability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The sensor is extracted from the printing carriage and placed in a separate detection device positioned upstream of the printing head. This separation prevents the sensor from being exposed to ink during the printing process, eliminating the risk of ink staining while maintaining the ability to detect medium edges accurately.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The medium edge detection is performed in advance by the separate detection device before the medium reaches the printing head. This preliminary detection allows the system to acquire medium width information and adjust printing parameters beforehand, ensuring detection accuracy without exposing the sensor to ink contamination during printing.

Inventive Principle:
Principle #10Preliminary action

2Adaptability or versatility

If a device that can detect both side edges of a medium is separately attached, then detection capability is improved, but the apparatus size in the width direction increases

Engineering Contradiction:
Improvedetection capabilityVSAvoidapparatus width
Core Design Contradiction:
Adaptability or versatilityVSArea of stationary object

Solution Approach 1:

The carriage in the detection device is designed to move in the width direction and position multiple sensors at different locations. This single movable carriage structure can detect both side edges of the medium as well as the medium width, providing multiple detection functions without requiring separate fixed devices for each function, thus avoiding increase in apparatus width.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The carriage is made movable in the width direction, allowing sensors to be dynamically positioned at different locations across the medium width. This dynamic positioning capability enables a compact structure where one carriage replaces what would otherwise require multiple fixed sensors spread across a wider area, reducing the overall apparatus width while maintaining comprehensive detection capability.

Inventive Principle:
Principle #15Dynamics

3Adaptability or versatility

If two sensors are disposed at different positions in the carriage, then both side edges can be detected, but the carriage must move extensively increasing complexity

Engineering Contradiction:
Improveside edge detectionVSAvoidcarriage movement complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The carriage is equipped with two sensors at different positions, but the detection process uses only the sensor that is currently positioned over the target edge. For detecting one side edge, only one sensor is actively used while the other sensor provides redundancy or detects the opposite edge when the carriage is in different positions. This partial usage reduces the effective movement required compared to using a single sensor that must traverse the entire width.

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables independent detection of both side edges regardless of printing head mobility, reduces apparatus size, and maintains detection accuracy by minimizing ink contact and using a stepping motor for the detection device.

Implementation Method 1

the two sensors be optical sensors that irradiate the medium with light

Methodology Applied
Scientific EffectLight: Light

Data Source

PatentUS10308050B2Printing apparatus
Publication Date: 2019.06.04 SEIKO EPSON CORP
  • US10308050B2 patent drawing
  • US10308050B2 patent drawing
  • US10308050B2 patent drawing

AI summary

A printing apparatus includes a transport portion that transports a medium, a printing head that performs printing on the medium, a medium detection device that is arranged upstream of the printing head in a transport direction of the medium and detects a side edge of the medium in a width direction intersecting with the transport direction, and a control unit that controls the transport portion, the printing head, and the medium detection device.