Printing Apparatus Exposure Controller Linear Tone Reproduction

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Solution Overview

Problem

Conventional printing apparatuses fail to achieve a linear tone reproduction curve due to shifts in exposed locations on the recording medium during exposure, leading to non-linear correspondence between image information and tone reproduction.

Innovation Solution

A printing apparatus that uses an electrostatic latent image carrier and an exposure controller to form electrostatic latent images with combinations of exposure amounts, optimizing the relative position of exposed locations to satisfy an index value condition, ensuring linear tone reproduction by adjusting exposure positions and energies.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If the exposure time is changed to change the exposure amount linearly, then the exposure amount varies linearly, but the exposed location shifts over time causing non-linear tone reproduction

Engineering Contradiction:
Improvetone reproduction linearityVSAvoidexposure control simplicity
Core Design Contradiction:
Manufacturing precisionVSEase of operation

Solution Approach 1:

The exposure time is divided into multiple time periods (e.g., 8 periods) with different exposure amounts e[0] to e[7]. By selectively enabling or disabling the exposing section for each time period based on image data, the patent achieves 256 patterns of cumulative exposure amounts. This segmentation allows precise control of exposure amounts while compensating for recording medium shifts, thereby achieving linear tone reproduction.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent dynamically adjusts the exposure amount for each time period based on the cumulative exposure amount required. The exposing section is selectively enabled or disabled for each time period according to image data, creating a dynamic exposure control system that adapts to the recording medium's movement and achieves linear tone reproduction.

Inventive Principle:
Principle #15Dynamics

2Manufacturing precision

If multiple exposure amounts are combined to form one pixel, then tone expression is improved, but the relative position of exposed locations must be optimized to maintain linearity

Engineering Contradiction:
Improvetone reproduction linearityVSAvoidexposure control complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent uses an index value LNR (calculated from optical density od(n) and exposure parameters) as feedback to evaluate and optimize the combination of multiple exposure amounts. By calculating LNR for different exposure combinations and selecting the combination that minimizes LNR, the system achieves optimal linear tone reproduction while managing the complexity of multi-exposure control.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent changes multiple parameters simultaneously including exposure amounts e[0] to e[7], exposure times T[0] to T[7], and the combination patterns of exposing section activation. By optimizing these parameters together based on the LNR index, the system achieves linear tone reproduction despite the increased complexity of combining multiple exposure amounts.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables the realization of an excellent linear tone reproduction curve by optimizing the interaction of exposure amounts, improving the correspondence between image information and tone reproduction, and adjusting exposure energies to maintain optical density consistency.

Implementation Method 1

an electrostatic latent image carrier for forming an electrostatic latent image, and an exposure controller for forming the electrostatic latent image corresponding to one pixel upon exposure of the electrostatic latent image carrier with a combination of a plurality of different exposure amounts

Methodology Applied
Scientific EffectElectrostatic latent image formation: Photoelectric Effect

Data Source

PatentUS7358983B2Printing apparatus
Publication Date: 2008.04.15 OKI ELECTRIC INDUSTRY CO LTD
  • US7358983B2 patent drawing
  • US7358983B2 patent drawing
  • US7358983B2 patent drawing

AI summary

A printing apparatus for printing an image onto a recording medium based on input image data, comprises an electrostatic latent image carrier for forming an electrostatic latent image, and an exposure controller for forming the electrostatic latent image corresponding to one pixel upon exposure of the electrostatic latent image carrier with a combination of a plurality of different exposure amounts, wherein the exposure controller performs the exposure with the combination of the plurality of exposure amounts in a manner to satisfy a condition for an index value LNR expressed by a following general equation (1) using an optical density od (n) standardized on the condition of the maximum optical density equal to 1.0, identification information comb assigned to identify each combination of the plurality of exposure amounts, and the number of varieties m of a cumulative exposure amount used for modulation of the image data.LNR≤2/m⁢⁢LNR⁡(comb)=∑n=0m-3⁢[{(od⁡(n+2)-od⁡(n+1))-(od⁢(n+1)-od⁡(n))}2]/(m-2).(1)