Printing Apparatus Flushing Timing to Reduce Carriage Movement
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Solution Overview
Problem
Existing printing apparatuses require additional time for printing due to the need for the carriage to move towards a liquid receiver for flushing after completing a print job, especially when the liquid receiver is positioned away from the last print direction, which increases overall printing time.
Innovation Solution
A printing apparatus configuration where the controller executes flushing during a specific printing pass before the last pass for a medium, allowing the carriage to avoid moving towards the liquid receiver after completing the print job, thus eliminating the need for additional carriage movement.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If flushing is executed after completion of printing on a certain medium by moving the carriage toward the liquid receiver, then nozzle clogging due to drying of liquid is prevented, but printing time is lengthened
Solution Approach 1:
The patent applies preliminary action by executing flushing during a printing pass before the last pass, rather than after printing completion. The controller is configured to execute flushing after executing printing in a certain printing pass which is executed before a last printing pass for printing on the certain medium. This allows the nozzle to be cleared of dried liquid beforehand, eliminating the need for post-printing carriage movement to the liquid receiver.
Solution Approach 2:
The patent implements continuity of useful action by integrating flushing into the printing process itself. By executing flushing during a printing pass when the carriage is already moving across the medium, the system maintains continuous useful action without interrupting the printing workflow for additional carriage movements. The controller executes flushing during movement of the carriage in a printing pass, combining two functions into one continuous operation.
2Manufacturing precision
If the liquid receiver is positioned away from the printing area to ensure proper liquid reception, then liquid discharge accuracy is improved, but carriage movement distance increases
Solution Approach 1:
The patent applies preliminary action by performing flushing during a printing pass before the last pass, when the carriage is already positioned over the medium. This eliminates the need for additional carriage movement to the liquid receiver after printing, as the flushing action is completed beforehand during the printing workflow.
Solution Approach 2:
The patent changes the timing dimension of flushing from post-printing to during-printing. By executing flushing during a printing pass rather than after printing completion, the system utilizes the existing carriage movement in the printing dimension, effectively adding the flushing function to the printing operation without requiring additional spatial movement to the liquid receiver.
Data Source
AI summary
There is provided a printing apparatus including: a conveyer; a platen configured to support the a medium; a head; a carriage; a sensor configured to detect the medium supported by the platen; a liquid receiver; and a controller. The controller is configured to execute flushing, in which liquid is discharged from nozzles to the liquid receiver, after executing printing in a certain printing pass, which is executed before a last printing pass for printing on a certain medium and during which the carriage moves in a first direction. The controller is configured not to execute the flushing at timing between the last printing pass for the printing on the certain medium and a first printing pass for printing on the next medium.


