Printing Apparatus Maintenance Control via Carriage Movement Interruption

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Solution Overview

Problem

Existing printing apparatuses struggle to properly execute maintenance processing when operations are stopped during multiple-phase maintenance, as they lack effective control mechanisms to manage the movement of the carriage and maintenance operations.

Innovation Solution

A printing apparatus with a maintenance unit and control unit that can interrupt and resume maintenance processing by moving the printing unit, utilizing a cap to cap the nozzle surface and a cover member that regulates operations based on position changes, ensuring proper maintenance even when operations are stopped.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If maintenance processing includes multiple phases with carriage movement, then maintenance effectiveness is improved, but control complexity increases when operations are stopped

Engineering Contradiction:
Improvemaintenance effectivenessVSAvoidcontrol complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The maintenance processing is divided into multiple phases (first maintenance phase, second maintenance phase, etc.), each with specific maintenance operations. The control unit manages each phase separately, allowing precise control of carriage movement and maintenance operations within each phase, which reduces overall control complexity while maintaining comprehensive maintenance effectiveness.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The control unit monitors the execution status of maintenance operations and carriage position in real-time. When an operation is stopped or the carriage position changes, the control unit receives feedback and automatically adjusts the maintenance processing flow, ensuring proper execution without requiring complex manual intervention.

Inventive Principle:
Principle #23Feedback

2Adaptability or versatility

If the carriage moves to change maintenance operations, then maintenance adaptability is improved, but operation stability deteriorates during stopped operations

Engineering Contradiction:
Improvemaintenance adaptabilityVSAvoidoperation stability
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The system dynamically adjusts maintenance operations based on carriage position. When the carriage moves to different positions, the control unit automatically selects and executes appropriate maintenance operations from multiple phases. This dynamic adaptation allows the system to maintain stability by having predetermined operation sequences for each carriage position, rather than requiring complex real-time decision-making.

Inventive Principle:
Principle #15Dynamics

3Ease of operation

If maintenance operations are interrupted during carriage movement, then operational flexibility is improved, but maintenance quality deteriorates

Engineering Contradiction:
Improveoperational flexibilityVSAvoidmaintenance quality
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The control unit is pre-programmed with the complete sequence of maintenance operations for each maintenance phase and carriage position. When an operation is interrupted, the control unit automatically resumes from the correct position in the predetermined sequence, ensuring maintenance quality is not compromised by the interruption. This preliminary preparation of operation sequences allows flexible operation while maintaining quality.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS20230391122A1Printing apparatus and control method
Publication Date: 2023.12.07 CANON KK
  • US20230391122A1 patent drawing
  • US20230391122A1 patent drawing
  • US20230391122A1 patent drawing

AI summary

There is provided a technique in which even in a case where an operation is stopped during maintenance processing including a plurality of phases, the maintenance processing can be executed properly. A maintenance unit executes maintenance processing including a plurality of maintenance operations for well maintaining and recovering liquid ejection from a printing unit configured to print a print medium, and in a case where the maintenance processing is executed, a control unit capable of controlling the maintenance processing executes first control to interrupt the maintenance processing in a case where the maintenance operations are changed by moving the printing unit.