Printing Apparatus Mask Selection for Special-Color Ink Drying

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Solution Overview

Problem

In printing apparatuses with nozzles for basic and special colors, the lower ejection frequency of special color ink leads to increased drying risk, causing unsatisfactory ejection issues.

Innovation Solution

A printing apparatus and method that includes obtaining information on drying risk and applying mask patterns to reduce ink ejection from nozzles, with fewer mask parts at the end of overlap images to increase ejection frequency and reduce drying risk.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If mask patterns are applied to reduce ink ejection from nozzles, then manufacturing precision is improved, but ejection frequency decreases and drying risk increases

Engineering Contradiction:
Improveprint qualityVSAvoidejection frequency
Core Design Contradiction:
Manufacturing precisionVSProductivity

Solution Approach 1:

The patent applies different mask patterns to different regions of the overlap image based on local drying risk. The end part of the overlap image (farther from non-overlap image) receives a second mask pattern with fewer mask parts, while other regions receive a first mask pattern with more mask parts. This local differentiation allows maintaining print quality where needed while preserving ejection frequency in regions prone to drying.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent dynamically selects between first and second mask patterns based on the drying risk assessment of each nozzle. The controller determines drying risk for each nozzle and applies the appropriate mask pattern accordingly, making the masking strategy adaptive rather than static. This dynamic approach ensures optimal balance between print quality and preventing ink drying.

Inventive Principle:
Principle #15Dynamics

2Manufacturing precision

If mask patterns with more mask parts are applied to overlap images, then print quality is improved, but ejection frequency of special color ink decreases

Engineering Contradiction:
Improveprint qualityVSAvoidejection reliability
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The patent implements local quality by applying different mask patterns to different regions. The second mask pattern with fewer mask parts is specifically applied to the end part of the overlap image where drying risk is highest, while the first mask pattern with more mask parts is applied to other regions where print quality is the primary concern. This spatial differentiation resolves the contradiction between print quality and ejection reliability.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The controller performs a preliminary assessment of drying risk for each nozzle before applying mask patterns. By obtaining information on drying risk in advance and selecting appropriate mask patterns based on this assessment, the system proactively prevents ejection failures due to drying while maintaining print quality where conditions permit.

Inventive Principle:
Principle #10Preliminary action

3Manufacturing precision

If ejection frequency of special color ink is reduced, then print quality is improved, but ink dries more easily in nozzles

Engineering Contradiction:
Improveprint qualityVSAvoiddrying risk
Core Design Contradiction:
Manufacturing precisionVSObject-affected harmful factors

Solution Approach 1:

The patent applies local quality by differentiating mask patterns based on position within the overlap image. The end part farther from the non-overlap image receives reduced masking (second mask pattern) to maintain ejection frequency and prevent drying, while other regions receive stronger masking (first mask pattern) to ensure print quality. This spatially varying approach resolves the contradiction between print quality and drying prevention.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The system performs preliminary drying risk assessment for each nozzle and proactively applies appropriate mask patterns before ejection failures occur. By obtaining drying risk information in advance and selecting mask patterns accordingly, the system prevents the harmful effect of ink drying while maintaining necessary print quality.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS20250303748A1Printing apparatus, control method of printing apparatus, and medium
Publication Date: 2025.10.02 BROTHER KOGYO KK
  • US20250303748A1 patent drawing
  • US20250303748A1 patent drawing
  • US20250303748A1 patent drawing

AI summary

A printing apparatus including a head; a conveyor; and a controller. The controller is configured to execute: a first obtaining process of obtaining information on drying risk of an ink; and a printing process. A partial image includes an overlap image and a non-overlap image. The controller is configured to execute a second obtaining process of obtaining, based on the information on the drying risk, a first or second mask pattern as a mask pattern of a mask to be applied to image data of the overlap image. A number of a mask part of the second mask pattern with respect to an end part, of the overlap image, located away from the non-overlap image is smaller than a number of the mask part of the first mask pattern with respect to the end part.