Printing Apparatus Roll Support with Automatic Width Adjustment

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Solution Overview

Problem

The existing roll-sheet support devices for printing apparatuses require manual bending of the guide limiter to accommodate rolls of varying diameters, complicating the operation of positioning the roll sheet.

Innovation Solution

A printing apparatus with a movable supporter and an engaging member that automatically adjusts the distance between supporters to accommodate rolls of different diameters, using a lock mechanism and urging members to facilitate easy operation and secure positioning.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If the guide limiter is made fixed to simplify the structure, then the device complexity is reduced, but the ease of operation deteriorates because manual bending is required for different roll diameters

Engineering Contradiction:
Improvestructure complexityVSAvoidoperation complexity
Core Design Contradiction:
Device complexityVSEase of operation

Solution Approach 1:

The guide limiter is designed with movable portions that can automatically adjust their position based on the roll diameter. The movable supporter moves in the widthwise direction, and the engaging member transitions between engaged and separated positions, enabling the guide limiter to adapt dynamically to different roll sizes without manual intervention.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system uses urging members (springs) to automatically return the movable supporter and engaging member to their proper positions after the cover is closed. The roll itself pushes the guide limiter into the correct position, eliminating the need for manual bending or adjustment by the user.

Inventive Principle:
Principle #25Self-service

2Adaptability or versatility

If the guide limiter is made movable to accommodate different roll diameters, then the adaptability is improved, but the device complexity increases due to additional moving parts and mechanisms

Engineering Contradiction:
Improveroll diameter adaptabilityVSAvoidmechanism complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The guide limiter incorporates movable portions that can automatically adjust their position based on the roll diameter. The movable supporter moves in the widthwise direction, and the engaging member transitions between engaged and separated positions, enabling the guide limiter to adapt dynamically to different roll sizes without manual intervention.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The engaging member acts as an intermediary between the cover and the movable supporter. When the cover is closed, the engaging member is pushed into the separated position, which indirectly moves the movable supporter to accommodate the roll. This intermediary mechanism simplifies the overall control structure.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of manufacture

If manual bending of the guide limiter is required, then the manufacturing precision can be maintained with simpler components, but the ease of operation deteriorates due to complicated setting procedures

Engineering Contradiction:
Improvecomponent simplicityVSAvoidroll setting ease
Core Design Contradiction:
Ease of manufactureVSEase of operation

Solution Approach 1:

The system uses urging members (springs) to automatically return the movable supporter and engaging member to their proper positions after the cover is closed. The roll itself pushes the guide limiter into the correct position, eliminating the need for manual bending or adjustment by the user.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The urging members are pre-configured to automatically position the movable supporter and engaging member in their correct positions when the cover is closed. This preliminary positioning action eliminates the need for manual adjustment during the roll setting process.

Inventive Principle:
Principle #10Preliminary action

4Reliability

If the engaging member is always engaged to prevent supporter movement, then the reliability of roll positioning is improved, but the ease of operation deteriorates because the supporters cannot be adjusted for different roll sizes

Engineering Contradiction:
Improvepositioning stabilityVSAvoidroll size adaptability
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The engaging member is designed to dynamically transition between engaged and separated positions based on the cover state. When the cover is open, the engaging member is separated, allowing the movable supporter to be adjusted. When the cover is closed, the engaging member becomes engaged, locking the supporter in place for reliable operation.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The engaging member periodically transitions between engaged and separated states corresponding to the cover opening and closing cycles. This periodic engagement allows adjustment during setup (cover open) and secures positioning during operation (cover closed).

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables easy and secure positioning of roll sheets without manual adjustment, preventing skewing and simplifying the operation of placing rolls between supporters, thereby improving user convenience and operational efficiency.

Implementation Method 1

a first urging member configured to urge the movable supporter in an approach direction of the widthwise direction

Methodology Applied
Scientific EffectElastic force: Spring

Implementation Method 2

a second urging member configured to urge the engaging member from the separated position toward the engaged position

Methodology Applied
Scientific EffectElastic force: Spring

Data Source

PatentUS10675892B2Printing apparatus
Publication Date: 2020.06.09 BROTHER KOGYO KK
  • US10675892B2 patent drawing
  • US10675892B2 patent drawing
  • US10675892B2 patent drawing

AI summary

A printing apparatus includes: a main body; a cover; a pair of supporters including a movable supporter; a first urging member configured to urge the movable supporter in an approach direction; an engaging member movable between a separated position and an engaged position; and a second urging member configured to urge the engaging member toward the engaged position. When the cover is in an open state, the engaging member is located at the engaged position by an urging force of the second urging member so as to inhibit movement of the movable supporter in the approach direction. When the cover is in a closed state, the engaging member is located at the separated position against the urging force of the second urging member by contact of the cover with the engaging member so as not to inhibit the movement of the movable supporter in the approach direction.