Printing Apparatus Sheet Size Detection and Type Matching Control

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Solution Overview

Problem

Conventional printing techniques fail to prevent unintended printing when the sheet size set by print data differs from the actual sheet size, leading to issues like ink fixation problems on incorrect paper types and unnecessary printing.

Innovation Solution

A printing apparatus with a controller that identifies and detects sheet sizes, determines if the types match, and either resizes the image or restricts printing based on the detected sheet size and type to prevent unintended printing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the printing apparatus automatically resizes the image to fit the sheet actually mounted, then the printing can be performed regardless of sheet size differences, but unintended printing occurs when the sheet type differs from the intended type

Engineering Contradiction:
Improveprinting capabilityVSAvoidprinting accuracy
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The system performs preliminary detection of the sheet type before printing and compares it with the intended sheet type from print data. This preliminary action allows the system to identify mismatches between intended and actual sheet types, preventing unintended printing before it occurs.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system provides feedback to the user when a sheet type mismatch is detected. The printing operation is restricted until the user corrects the sheet type or confirms the mismatch, ensuring that printing only proceeds when the sheet type is appropriate for the print data.

Inventive Principle:
Principle #23Feedback

2Productivity

If the printing apparatus performs printing without verifying sheet type compatibility, then printing operations are simplified and faster, but ink fixation problems occur when the wrong paper type is used

Engineering Contradiction:
Improveprinting speedVSAvoidink fixation
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The system performs preliminary verification of sheet type compatibility by detecting the actual sheet type and comparing it with the intended sheet type from print data. This preliminary check ensures that ink fixation requirements are met before printing begins, preventing quality issues.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system uses a lightweight, disposable sheet type detection mechanism that quickly identifies the sheet type without complex or expensive equipment. This allows for rapid verification of sheet type compatibility while maintaining high printing speed.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Manufacturing precision

If the printing apparatus uses a detailed sheet type classification system, then printing quality is improved by matching ink types with appropriate sheets, but device complexity increases

Engineering Contradiction:
Improveprinting qualityVSAvoidsystem complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The sheet type classification system is segmented into distinct categories (e.g., plain paper, glossy paper, envelope) with specific ink type requirements. This segmentation allows the system to use a compact classification table that maps sheet types to appropriate ink types, maintaining high printing quality without excessive complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system uses an intermediary classification table that stores the relationship between sheet types and ink types. This intermediary structure simplifies the control logic by providing a direct mapping between detected sheet types and required ink types, reducing the complexity of the overall system while maintaining precise printing quality control.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS8827416B2Printing apparatus
Publication Date: 2014.09.09 BROTHER KOGYO KK
  • US8827416B2 patent drawing
  • US8827416B2 patent drawing
  • US8827416B2 patent drawing

AI summary

A printing apparatus includes: a data receiver; a printing device; a tray; and a controller. The controller identifies, based on the received print data, a sheet size of a sheet to be used for printing and detects a sheet size of a sheet placed on the tray. A storage device stores an identified type associated with the identified sheet size and a detected type associated with the detected sheet size. When the identified type and the detected type are identical, the controller reduces or enlarges a size of an image based on the received print data, on the basis of the detected sheet size, and controls the printing device to conduct printing of the image. When the identified type and the detected type are different, the controller restricts conduct of the printing.