Integrated Printing System for Direct Mail Address and Content Merging

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Solution Overview

Problem

Conventional methods for creating printed booklets for direct mail, such as advertisements, require multiple costly steps and are prone to errors due to separate printing and sorting of advertisements and address labels, leading to reduced advertisement effectiveness.

Innovation Solution

A printing system that integrates address and distribution image information onto a cover sheet and distribution sheet using an image forming apparatus with a variable printing function, followed by finishing processes like stapling or center folding, eliminating the need for separate labels and envelopes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If advertisements and address labels are printed separately using conventional methods, then printing flexibility is maintained, but the number of work steps increases and costs increase

Engineering Contradiction:
Improveprinting flexibilityVSAvoidnumber of work steps
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The patent combines the printing of advertisements and address labels into a single integrated printing process. The image forming apparatus prints both the advertisement content and the address label information on the same sheet in one operation, eliminating the need for separate printing steps and reducing overall process complexity while maintaining flexibility through variable data printing capabilities.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The image forming apparatus is designed to perform multiple functions: it can print both the advertisement content and the address label information using the same printing mechanism. This multi-functionality allows the system to handle both printing tasks in one device without requiring separate specialized equipment, thereby reducing the number of work steps while preserving printing flexibility.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Manufacturing precision

If advertisements and address labels are printed separately, then printing quality can be optimized for each, but sorting errors are more likely to occur

Engineering Contradiction:
Improveprinting qualityVSAvoidsorting accuracy
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

By printing both the advertisement and address label on the same sheet in a single integrated process, the patent ensures that each printed sheet contains the correct advertisement content and corresponding address information already matched together. This eliminates the need for subsequent sorting operations, thereby preventing sorting errors while maintaining high printing quality through the variable data printing capability.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The system performs the matching of advertisement content with address information in advance during the printing process itself. By pre-associating the correct address label with each advertisement sheet before any sorting or handling occurs, the patent eliminates the risk of sorting errors that would otherwise occur when these elements are printed and handled separately.

Inventive Principle:
Principle #10Preliminary action

3Measurement precision

If address labels are pasted on envelopes separately, then address accuracy can be verified, but costs and time consumption increase

Engineering Contradiction:
Improveaddress accuracyVSAvoidtime consumption
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent merges the address label creation and attachment processes by printing the address information directly on the advertisement sheet itself. This integration means the address is already in its final position on the correct sheet, eliminating the need for separate label pasting operations and reducing time consumption while maintaining address accuracy through the precision of the variable data printing system.

Inventive Principle:
Principle #5Merging (Combining)

4Ease of manufacture

If advertisements are sent without integrated address information, then printing simplicity is maintained, but advertisement effectiveness decreases

Engineering Contradiction:
Improveprinting simplicityVSAvoidadvertisement effectiveness
Core Design Contradiction:
Ease of manufactureVSProductivity

Solution Approach 1:

The patent combines address information and advertisement content on the same sheet through integrated printing. This ensures that when the advertisement is sent to the user, the address information is already correctly associated and visible, guaranteeing that the advertisement reaches the intended recipient and is viewed, thereby maintaining printing simplicity while significantly enhancing advertisement effectiveness.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS8259327B2Printing system and printing method
Publication Date: 2012.09.04 KONICA MINOLTA BUSINESS TECH INC
  • US8259327B2 patent drawing
  • US8259327B2 patent drawing
  • US8259327B2 patent drawing

AI summary

A printing system having: an order management terminal for instructing to create a printed matter, the order management terminal including; a communication interface section which obtains a list of destinations including a plurality of destination information and a distribution image information; and a printing instruction section which forms a printing instruction information including the destination information, the distribution image information and a print setting information and sends the printing instruction information to an image forming apparatus for creating the printed matter according to an instruction of the order management terminal; and the image forming apparatus including; an image forming section which executes printing of the destination information onto a cover sheet for each destination and printing of the distribution image information onto a distribution sheet continuously according to the printing instruction information; and a finishing section forming a printed.