Integrated Prism Setting Tool for Deck Anchoring
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Solution Overview
Problem
Current deck construction methods are inefficient and labor-intensive due to the need for multiple tools and bending to precisely install anchoring systems on concrete decks, which slows down the process and can be physically challenging for workers.
Innovation Solution
A setting tool system with an integrated prism for precise location identification and a dual conduit system allowing preloading and stand-up installation of anchoring systems, eliminating the need for separate tools and reducing bending.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Measurement precision
If multiple tools are used to measure, identify, and install anchoring systems, then measurement precision and installation accuracy are improved, but device complexity and time consumption increase
Solution Approach 1:
The patent combines multiple separate tools (prism for measurement, setting tool for installation) into a single integrated setting tool system. The prism is removably coupled to the housing, allowing it to be attached when measurement is needed and removed when not needed, thereby reducing device complexity while maintaining measurement precision.
Solution Approach 2:
The setting tool system is designed to perform multiple functions: the prism component enables location identification and measurement, while the housing with conduits and weighted shaft enables anchoring system installation. This multi-functional design eliminates the need for separate tools, reducing both device complexity and time consumption.
2Manufacturing precision
If workers bend over to precisely position anchoring systems, then installation precision is improved, but ease of operation deteriorates
Solution Approach 1:
The setting tool system allows workers to operate in a standing position by providing a stable housing structure with conduits that guide the anchoring system to the precise location. The weighted shaft automatically positions the anchoring system accurately without requiring the worker to bend over, thereby maintaining installation precision while significantly improving ease of operation.
3Productivity
If multiple workers are assigned to measure and install anchoring systems, then productivity is improved, but device complexity and coordination requirements increase
Solution Approach 1:
The integrated setting tool system combines measurement (prism) and installation (housing with conduits and weighted shaft) functions in one device, allowing a single worker to perform tasks that previously required multiple workers. This reduces coordination requirements and tool management complexity while maintaining high productivity.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The tool system significantly improves efficiency and ease of installation by allowing a single operator to measure, identify, and install anchoring systems without bending, enabling faster and more precise placement of multiple anchoring systems on concrete decks.
Implementation Method 1
The second conduit includes a weighted shaft that moves freely within the length of the second conduit
Implementation Method 2
a prism system removably coupled to the housing, where the prism system is configured to aid in identifying one or more installation locations
Data Source
AI summary
A setting tool system includes a housing. The housing includes a first conduit that receives one or more anchoring systems at a first end, and a second conduit at least partially separated from the first conduit with an interior wall. The second conduit includes a weighted shaft that moves freely within the length of the second conduit. The first and second conduits merge at a second end opposite the first end. Each of the one or more anchoring systems inserted at the first end are individually received at the opening at the second end. Each anchoring system is individually fastened via the weighted shaft to the external surface. The setting tool system includes a prism system removably coupled to the housing, where the prism system is configured to aid in identifying one or more installation locations.