Probe assembly for a cooking appliance

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Solution Overview

Problem

Cooking appliances lack an efficient and user-friendly method for simultaneously monitoring air and food temperatures during cooking, leading to potential under or overcooking of food.

Innovation Solution

A probe assembly with a cap and body, each equipped with temperature sensors, is designed to be removably coupled to a cooking appliance's rack, allowing for independent operation and communication of air and food temperature data to a controller for precise temperature control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a single temperature sensor is used in cooking appliances, then the device complexity is reduced, but the temperature monitoring precision is insufficient for both air and food temperatures

Engineering Contradiction:
Improvetemperature monitoring precisionVSAvoidprobe assembly complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The probe assembly is divided into separate functional components: a cap portion containing an air temperature sensor and a probe portion containing a food temperature sensor. This segmentation allows each sensor to independently monitor its specific target (air or food) without interference, achieving precise dual-temperature monitoring while keeping each individual sensor component relatively simple

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent combines multiple temperature sensors (air temperature sensor and food temperature sensor) into a single integrated probe assembly that can be inserted into the cooking appliance once. This merging approach enables simultaneous monitoring of both air and food temperatures through one unified device, improving overall measurement precision without proportionally increasing device complexity

Inventive Principle:
Principle #5Merging (Combining)

2Measurement precision

If multiple temperature sensors are integrated into a single probe assembly, then the temperature monitoring precision is improved, but the ease of operation is reduced due to complex installation and removal

Engineering Contradiction:
Improvetemperature monitoring precisionVSAvoidprobe assembly installation ease
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The probe assembly is segmented into a cap portion and a probe portion that can be easily coupled and decoupled. The cap portion with the air temperature sensor can be separately attached to or removed from the probe portion, allowing users to quickly install or remove the entire assembly without complex procedures, thereby maintaining ease of operation while achieving precise dual-temperature monitoring

Inventive Principle:
Principle #1Segmentation

3Manufacturing precision

If the probe assembly is designed as a single integrated unit, then the manufacturing precision is improved, but the adaptability is reduced for different cooking scenarios

Engineering Contradiction:
Improveprobe assembly manufacturing precisionVSAvoidcooking scenario adaptability
Core Design Contradiction:
Manufacturing precisionVSAdaptability or versatility

Solution Approach 1:

The probe assembly incorporates dynamic configurability through the removable cap portion. Users can attach the cap with the air temperature sensor when air temperature monitoring is needed, and remove it when only food temperature monitoring is required. This dynamic adjustment capability allows a single base probe design to adapt to various cooking scenarios, maintaining manufacturing precision while enhancing versatility

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The probe assembly is designed with universal functionality to handle multiple cooking scenarios. The base probe portion can function independently for food temperature monitoring, while the optional cap portion adds air temperature monitoring capability. This multi-functional design allows the same probe assembly to serve different cooking needs (roasting, baking, grilling, etc.), improving adaptability without compromising manufacturing precision

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables accurate monitoring and control of cooking temperatures, ensuring food is cooked to the desired doneness by allowing users to set preset temperatures and times based on real-time temperature feedback.

Implementation Method 1

The outer case also includes a first temperature sensor

Methodology Applied
Scientific EffectTemperature sensing: Thermocouple

Implementation Method 2

A probe is disposed within the outer case and includes a second temperature sensor

Methodology Applied
Scientific EffectTemperature sensing: Thermocouple

Data Source

PatentUS12117854B2Probe assembly for a cooking appliance
Publication Date: 2024.10.15 WHIRLPOOL CORP
  • US12117854B2 patent drawing
  • US12117854B2 patent drawing
  • US12117854B2 patent drawing

AI summary

A probe assembly for a cooking appliance includes an outer case that includes a cap, a body, and retention features that are coupled to each of the cap and the body. A first temperature sensor is operably coupled to the cap of the outer case. A probe is operably coupled to the body of the outer case and is selectively concealed by the cap. A second temperature sensor is operably coupled to the probe. A controller is communicatively coupled to each of the first temperature sensor and the second temperature sensor. The controller is configured to receive a first signal from the first temperature sensor when the cap is directly coupled to the body of the outer case.