Probe Card Grounding Layout for Stable High-Speed Signal Testing
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
The existing probe card devices have a significant distance between grounding elements and the device under test, leading to instability in signal transmission and interference during high-speed or high-frequency electrical testing.
Innovation Solution
A probe card device with a design that includes first and second guide plates, each with array through holes, where signal probes and grounding elements pass through corresponding holes, and conductive traces connect adjacent grounding points to form grounding points, reducing the distance and enhancing electrical connectivity.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If grounding elements are installed on the probe card device, then signal transmission stability is improved and interference is reduced, but the distance between grounding elements and device under test becomes too far
Solution Approach 1:
The patent introduces a multi-layer structure with first and second guide plates positioned at different heights (Z-dimension), creating three-dimensional grounding points. The first guide plate contains through holes for signal probes, while the second guide plate contains through holes for grounding elements, allowing grounding elements to be positioned closer to the device under test in the vertical dimension while maintaining electrical connectivity through conductive traces on both plates.
Solution Approach 2:
The patent uses conductive traces as intermediary elements that electrically connect the grounding elements on the second guide plate to the grounding points near the device under test. These traces act as conductive pathways that bridge the gap between the grounding elements and the signal probes, enabling effective grounding without requiring direct physical contact between grounding elements and the device under test.
2Speed
If the distance between grounding points and device under test is shortened, then signal transmission speed is improved and current distribution is enhanced, but structural design complexity increases
Solution Approach 1:
The patent divides the grounding structure into multiple independent components: first guide plate, second guide plate, conductive traces, signal probes, and grounding elements. Each component has a specific function and can be independently designed and positioned. The first guide plate handles signal transmission, while the second guide plate handles grounding, allowing for modular optimization of each segment to achieve short grounding distances without overwhelming structural complexity.
Solution Approach 2:
The patent implements a nested configuration where the second guide plate is positioned below the first guide plate, and both are integrated within the probe card device structure. The conductive traces are embedded within or on the surfaces of the guide plates, creating a compact nested arrangement that achieves short grounding distances while maintaining organizational simplicity through hierarchical structuring.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This design facilitates high-speed signal transmission with reduced noise interference and improved current distribution by shortening the grounding distance and providing effective shielding.
Implementation Method 1
A conductive trace is provided around the another part of the plurality of first array through holes or the another part of the plurality of second array through holes through which the plurality of grounding elements pass, and at least one grounding point is formed between at least two of the plurality of grounding elements and the conductive trace, and the at least two of the plurality of grounding elements are electrically connected to each other through the conductive trace.
Data Source
AI summary
A probe card device is provided. The probe card device includes at least one first guide plate, at least one second guide plate, at least one probe, and a plurality of grounding elements. The first guide plate has a plurality of first array through holes and the second guide plate has a plurality of second array through holes. The plurality of grounding elements pass through the first array through holes and the second array through holes. A conductive trace is arranged around at least one first array through hole with the grounding elements to form a first grounding point, the conductive trace is arranged around at least one second array through hole with the grounding elements to form a second grounding point, at least two first grounding points or at least two second grounding points are connected to each other through the conductive trace.


