Touch Trigger Probe Interface With Timestamped CNC Event Packets
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Existing touch trigger probe systems in CNC machine tools introduce measurement inaccuracies due to the assumption of constant machine velocity during probing, leading to errors in positional corrections when there are velocity variations.
Innovation Solution
A touch trigger probe interface that communicates probe event information as timestamped digital data packets over a digital data bus, such as industrial Ethernet or Fieldbus, allowing precise timing and machine position data to be synchronized with the numerical controller, eliminating the need for constant delay-based positional corrections.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Measurement precision
If timestamped digital data packets are used for communication, then measurement accuracy is improved, but device complexity increases
Solution Approach 1:
The patent replaces the traditional mechanical timing system (relying on constant velocity assumptions and fixed time delays) with a digital information system. Timestamped digital data packets carry precise timing information, allowing the measurement system to accurately determine probe event positions without assuming constant machine velocity. This substitution of mechanical timing with digital timestamping resolves the contradiction by achieving high measurement accuracy through information processing rather than mechanical precision.
2Device complexity
If constant velocity assumption is used for positional correction, then device complexity is reduced, but measurement precision deteriorates
Solution Approach 1:
The patent extracts the timing information from the velocity assumption model. Instead of relying on the constant velocity assumption to calculate positional corrections, the system extracts precise timestamp data from digital packets. This extracted timestamp information directly provides the timing needed for accurate position determination, eliminating the need for velocity assumptions and their associated inaccuracies while maintaining simplicity.
3Measurement precision
If more information is transferred over digital data bus, then measurement accuracy is improved, but loss of time increases
Solution Approach 1:
The patent merges multiple pieces of information into single timestamped digital data packets. Each packet contains the probe event timestamp, machine position data, and event type information all combined in one transmission. This merging approach allows comprehensive measurement information to be transferred efficiently in a single communication act, achieving high measurement accuracy without proportionally increasing communication time or data volume.
Data Source
Figure 1~2
Figure 3~4
Figure 5~6
AI summary
A touch trigger probe interface (118;218;318;418) for a machine tool (1) is described that comprises a probe communication portion for receiving probe event information from a touch trigger probe (104;204;304;404). A machine tool communication portion is also provided for outputting probe event information to a numerical controller (120;220;320;420) of the machine tool. The machine tool communication portion outputs the probe event information as digital data packets (Tp;Tw), for example over a digital data bus (222) such as a Fieldbus. The touch trigger probe interface (118;218;318;418) receives timing information from the machine tool (1). A touch trigger probing system and a machine tool system including the probe interface (118;218;318;418) are also described.