Probe Power Management via Periodic Current Pulses

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing probe systems face frequent standstill due to exhausted batteries, reducing their availability and service life, as they lack efficient energy management to optimize battery usage.

Innovation Solution

A probe system with a voltage transformer and a charge storage unit, controlled by a monitoring device, which generates a higher output voltage and delivers current pulses at defined intervals to a load, allowing for careful power extraction from the power source, thereby extending battery life.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If continuous power supply is provided to the load, then the load operates continuously, but the battery is drained quickly reducing probe availability

Engineering Contradiction:
Improvecontinuous operation of loadVSAvoidprobe availability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent implements periodic action by delivering power to the load in discrete current pulses at defined intervals rather than continuous supply. The control unit monitors battery charge level and regulates power delivery timing, allowing the battery to recharge between pulses. This periodic operation mode enables the load to function intermittently while preserving battery life and maintaining probe availability over extended periods.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent applies preliminary action through the charge storage unit that accumulates energy in advance from the power source before delivering it to the load. The control unit predicts future power requirements and pre-charges the storage unit during periods when the load is not active, ensuring immediate power availability when needed while avoiding excessive battery drain.

Inventive Principle:
Principle #10Preliminary action

2Power

If high current is supplied to the load, then the load performance is maximized, but the battery life is reduced

Engineering Contradiction:
Improvecurrent supply to loadVSAvoidbattery service life
Core Design Contradiction:
PowerVSDuration of action of moving object

Solution Approach 1:

The system delivers high current to the load in periodic pulses rather than continuous flow. The control unit regulates the pulse duration and frequency based on battery charge level monitoring, allowing peak power delivery when needed while providing rest periods for battery recharge. This maintains load performance during operation while extending overall battery service life through controlled intermittent high-current delivery.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The charge storage unit serves as an intermediary between the power source and the load. It buffers high current demands by storing energy during low-demand periods and releasing it during high-demand pulses, protecting the battery from direct high-current stress while maintaining the ability to supply peak power to the load when required.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Power

If the voltage transformer operates at high power, then the output voltage is sufficient for the load, but the input power consumption from the battery increases

Engineering Contradiction:
Improveoutput voltage of voltage transformerVSAvoidinput power to voltage transformer
Core Design Contradiction:
PowerVSUse of energy by moving object

Solution Approach 1:

The voltage transformer operates dynamically with variable input power levels controlled by the control unit. Based on real-time monitoring of battery charge level and load requirements, the controller adjusts the transformer's power conversion ratio and operating duty cycle. This allows the transformer to deliver sufficient output voltage during high-demand periods while reducing input power consumption during low-demand periods, optimizing the balance between output performance and battery energy usage.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system significantly increases the availability of the probe by prolonging battery life through efficient energy management, minimizing power consumption and reducing battery drain, allowing for longer operational periods.

Implementation Method 1

The voltage transformer is controllable by a device for monitoring the input power of the voltage transformer, a voltage being able to be generated at the output of the voltage transformer which is higher than the output voltage of the power source

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS9127922B2Probe and method for operating a probe
Publication Date: 2015.09.08 DR JOHANNES HEIDENHAIN GMBH
  • US9127922B2 patent drawing
  • US9127922B2 patent drawing
  • US9127922B2 patent drawing

AI summary

A probe is configured such that an output current pulse is able to be delivered by the charge storage at defined intervals to a load. A mean power to be fed to the charge storage is ascertainable for a subsequent time interval, and the level of the mean input power, which is to be drawn by the voltage transformer from the power source, is specifiable as a function of the ascertained mean power. The voltage transformer is controllable accordingly.